{"id":1529357,"url":"https://alion.io/job/-scaled-composites-composite-design-engineer-experienced","title":"Composite Design Engineer, Experienced","company":{"id":2003365,"name":"Scaled Composites","domain":"scaled.com","url":"https://alion.io/company/scaled-com","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"ADP","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"inferred","locations":[],"countries":[],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":95300,"max":219000,"currency":"USD","period":"year","gross":null,"usd_annual":219000},"salary_estimate":null,"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"SolidWorks","optional":true}],"status":"live","first_seen_at":"2026-09-18T23:31:00Z","employer_posted_date":"2026-09-18","last_verified_at":"2026-10-09T00:46:37Z","board_verified":true,"closed_at":null,"days_open":20,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":20},"description":"What You’ll Do:\nIt’s in the name, Scaled Composites. For a variety of reasons, Scaled typically builds our airplanes out of composite materials. And the skillset to design structures out of composites is unique. But then again, so are we. The work of this role typically starts with an outer mold line (OML) and a set of high level requirements. From there, the composite design engineer develops a structural concept, defines detailed requirements, and sets about designing and analyzing a structure that meets the needs of the airplane. While there will be a fair share of brackets and door handles, this role will typically own a significant chunk of the structure required of the program. This will vary based on size and complexity, but responsibility for the wing, fuselage, empennage, cabin, or even all of the above is likely.\nWe are looking to add experienced composites design engineers to our team. Ideally, these candidates would have the capability and drive to evolve into leadership positions in rather quick fashion. If you’ve worked on composite aircraft structures in depth, and can bring a significant body of knowledge and abilities on day one, please consider applying!\n\nCategory: Engineering\nLocation: Mojave, CA\nCitizenship Required: United States Citizenship\nClearance Type: None\nSchedule: 9/80 Work Schedule\nRelocation Assistance: Relocation assistance may be available\nBenefits: 100% Paid Benefits and 401k Matching\nAbout Scaled\nFounded by visionary aircraft designer Burt Rutan, Scaled Composites has been in the business of Designing, Building, and Flying unique airplanes and spacecraft for over 40 years. We are a modestly sized company, constantly building small teams of empowered and capable employees to achieve extraordinary accomplishments in aerospace. From the farthest (Global Flyer), to the largest (Stratolaunch), to the highest (SpaceShipOne, Proteus), and many in between, Scaled’s track record of innovation has pushed against and expanded some of the most stubborn corners of the flight envelope.\nWe honor that legacy today by doing what we’ve always done - seeking out the hardest problems in aerospace and having fun while solving them. With an average of a new design first flight for every year of our existence, there is no better place to practice the arts and science of new aircraft development than here at Scaled.\nDuties and Responsibilities may include, but are not limited to: \nPerforming conceptual design, structural layout, sizing, and detailed design \nGenerating detailed fabrication and assembly work instructions \nConducting stress analysis utilizing classical methods and performing laminate analysis and sizing for structural components\nProviding hands-on manufacturing and assembly support \nContributing to ground and flight test planning, execution, and aircraft modifications \nDemonstrating proficiency in understanding and designing primary and secondary load paths \nCreating comprehensive 3D/2D definitions of parts, assemblies, and installations \nEstablishing manufacturing tolerances using GD&T principles \nActively participating in Engineering definition reviews, approvals, and release processes\nSupporting the review of manufacturing plans and procedures \nAssisting in the creation of structural test plans \nA commitment to continuous learning, encompassing a readiness to acquire any necessary skills and knowledge essential to effectively support the program\nMentoring other early-career engineers based on personal experience and domain knowledge\nRequired Qualifications: \n5+ years of relevant composite aircraft structure design experience\nFoundational knowledge of aircraft load paths, structural sizing, and composite manufacturing / assembly\nStrong understanding of the theory and practical application of composite structures and their application to aircraft\nProficiency in 3D Computer Aided Design\nGreat verbal and written communication skills\nGreat interpersonal and conflict resolution skills\nAbility to work in isolation with minimal supervision as well as on large teams\nAbility to work in multiple engineering disciplines on an aggressive schedule\nBachelor of Science in a relevant engineering discipline or substantial equivalent experience\nAbility to obtain and maintain a DoD Secret security clearance. \nPreferred Qualifications: \nPrior experience in leading and managing teams of engineers\nProficiency in Siemens NX, CATIA V5, SolidWorks\nProficiency in FEMAP or other finite element analysis software\nGD&T experience and knowledge of ASME Y14.5M-1994\nPrior rapid prototyping experience\nHands-on design and build experience\nAerospace experience (work history, pilot’s license, experimental aircraft building, etc.)\nDoD Clearance\nEssential Job Functions: \nRequires mobility and the ability to bend and reach \nMay infrequently require lifting, carrying, pushing, and/or pulling materials (Ground Power Units, fuel bowsers, small aircraft) with a force up to 30 pounds \nManual dexterity and coordination are required; repetitive hand motion (e.g., to operate computer keyboard, test equipment, aircraft avionics) \nVision at close distances and the ability to adjust focus for prolonged periods (i.e., computer screen, flight displays)\nAbility to remain sedentary or stationary for prolonged periods of time \nAbility to write for extended periods of time \nAbility to work in an office setting for prolonged periods of time\nMay be asked to carry up to 20 lbs. up and down a flight of stairs on a regular basis such as files, books, office equipment, test hardware, etc. \nOccasional reaching overhead and lifting up to 15 pounds\nAbility to converse and communicate information with others\nOccasional exposure to chemical vapors and/or fumes in low non-hazardous concentration\nPotential to climb up and down steps on a daily basis\nMust be able to read and understand Safety Data Sheets (SDS)","description_format":"text","description_chars":5877,"description_truncated":false,"requirements":{"experience_years_min":5,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":true,"languages":[]},"benefits":["401k plan","Continuous learning","Relocation assistance"],"hiring_locations":[{"name":"United States","iso":"US","kind":"country"}],"hiring_excludes":[],"relocation_offered":true,"industries":["Design & Creative"],"lifecycle":[{"event":"open","at":"2026-09-30T15:45:21Z"}],"visa":[],"liveness":{"score":71,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.794,"p_room":0.9,"age_days":19,"expected_fill_days":40,"reasons":["conf:0","win:mid"],"computed_at":"2026-10-08T05:49:30Z"},"pay":{"stated_usd_annual":219000,"is_top_pay":true},"html_url":"https://alion.io/job/-scaled-composites-composite-design-engineer-experienced","json_url":"https://alion.io/job/-scaled-composites-composite-design-engineer-experienced.json","meta":{"generated_at":"2026-10-09T03:41:56Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler","counted_by":"address","units_charged":1,"used_today":2736,"day_limit":5000,"remaining_today":2264,"minute_limit":60,"resets_at":"2026-10-10T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":2003365},"rest":"https://alion.io/mcp/rest/get_company?id=2003365"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2F-scaled-composites-composite-design-engineer-experienced"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2F-scaled-composites-composite-design-engineer-experienced"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2F-scaled-composites-composite-design-engineer-experienced"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/-scaled-composites-composite-design-engineer-experienced\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2F-scaled-composites-composite-design-engineer-experienced"}]}