{"id":613420,"url":"https://alion.io/job/aalo-senior-controls-development-engineer","title":"Senior Controls Development Engineer","company":{"id":668768,"name":"Aalo Atomics","domain":"aalo.com","url":"https://alion.io/company/aalo","size_band":"51-200","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Rippling","truth_index":{"grade":"A","score":94,"open_postings":38,"ghost_share":0,"stale_share":0.026,"repost_share":0,"time_to_fill_p50_days":86,"computed_at":"2026-10-29T05:49:05Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"explicit","locations":["Austin, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":89000,"max_usd":169000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":6333},"experience_years_min":7,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"EtherCAT","optional":false},{"name":"MQTT","optional":false},{"name":"OPC UA","optional":false},{"name":"Structured Text","optional":false},{"name":"AS9100","optional":true},{"name":"ASME NQA-1","optional":true},{"name":"C++","optional":true},{"name":"ISO 13485","optional":true},{"name":"Python","optional":true},{"name":"Rust","optional":true}],"status":"live","first_seen_at":"2026-05-27T12:10:37Z","employer_posted_date":"2026-05-27","last_verified_at":"2026-10-29T19:04:01Z","board_verified":true,"closed_at":null,"days_open":155,"trust":{"level":"ok","repost_count":0,"flags":[],"days_open":154},"description":"About Aalo Atomics\nAalo Atomics is pioneering a new era in clean energy with factory-fabricated microreactors designed to deliver affordable, scalable, and reliable nuclear power. Our mission is to make nuclear energy globally accessible, starting with the Aalo-1, a 10 MWe reactor leveraging cutting-edge safety, modularity, and efficiency. Based in Austin, TX, we’re rapidly growing as we work to deploy the world’s first fleet of advanced microreactors. Join us and help revolutionize energy for a sustainable future.\nAbout the role:\nAs a Senior Controls & Robotics Engineer at Aalo Atomics, you will design and build the automated and semi-automated manufacturing lines that produce our modular nuclear reactors. You will architect control systems from the ground up, program PLCs and HMIs, integrate robotic cells and motion systems, and commission production equipment on the factory floor. This is a senior technical role responsible for defining Aalo's factory automation strategy and delivering production-ready manufacturing systems from concept through high-rate operation.\nResponsibilities:\nDesign and architect PLC/HMI-based control systems for automated and semi-automated manufacturing lines (welding, machining, assembly, material handling, inspection) \nDevelop and program PLC logic (Rockwell/Allen-Bradley, Siemens, Beckhoff, or similar), HMI screens, and SCADA systems \nSpecify and select instrumentation, sensors, actuators, drives, motion control systems, safety devices, and industrial networking hardware \nIntegrate robotic systems (articulated arms, cobots, gantries) into manufacturing cells with appropriate safety protocols. \nCommission and validate production equipment on the factory floor - from FAT/SAT through full production handoff \nDevelop system functional specifications, control narratives, I/O lists, network architecture drawings, and panel design packages \nImplement industrial communication networks (EtherNet/IP, EtherCAT, PROFINET, OPC-UA, MQTT, Modbus) \nDesign safety systems in compliance with relevant machine safety standards (NFPA 79, ISO 13849, IEC 62443)\nCollaborate with MES/IT teams on data acquisition, recipe management, and production traceability systems \nDrive schedule and throughput on automation equipment - identify risks early, solve problems fast, and keep commissioning milestones on track \nDevelop and document standards in the factory for robot programming, PLC/Robot communications, safety systems, wiring and pneumatics. \nTroubleshoot complex electromechanical systems and drive root cause analysis for production issues \nMentor junior controls engineers and technicians; establish controls standards and templates for factory-wide deployment and maintenance \nBasic Qualifications:\nBachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or related discipline \n7+ years of hands-on experience in industrial controls engineering, automation, or robotics integration \nExpert-level PLC programming (Structured Text, Ladder Logic, Function Block) and/or IPCs on at least one major platform (Rockwell, Siemens, or Beckhoff) \nExperience with HMI/SCADA development (FactoryTalk, Ignition, TIA Portal, or similar) \nHands-on experience commissioning automated production equipment through FAT/SAT and production ramp \nSolid understanding of servo/motion control and industrial robotics integration \nExperience executing safety risk assessments for automated processes and build-in safeguards that minimize risks \nExperience successfully working cross functionally to deliver automation systems from concept through production handoff \nPreferred Experience:\nExperience in nuclear, aerospace, defense, or other highly regulated manufacturing environments (eg. NQA-1, AS9100, ISO13485, IS9001) \nExperience integrating controls with MES/ERP platforms \nExperience with IPCs for use in automation and control \nBackground in automated welding systems (orbital TIG, electron beam, laser) \nExperience in a greenfield or major capital-project factory buildout \nKnowledge of IEC 61131-3 programming best practices and ISA-88 batch standards \nTÜV Functional Safety Engineer (FSEng) or CFSE certification \nExperience building controls standards and templates for multi-line factory deployments \nExperience developing tech packages for industrial robots (Kuka, Fanuc, ABB) \nExperience integrating robotics with CNC equipment \nExperience with offline robot programming and virtual commissioning simulations \nBackground in routine robot data acquisition and analysis \nPrior experience in a vertically integrated hardware company where engineers build what they design \nExperience writing code (Python, C++, Rust) and ability to utilize AI effectively \nStrong communication skills to convey technical reasoning and mission-critical messaging clearly \nPhysical Requirements and Work Environment:\nAbility to lift up to 50 lbs, stand for extended periods, and work in confined spaces and at heights. \nFrequent bending, kneeling, climbing, and working in various positions \nUse of welding PPE (hood, FR clothing, gloves) and other PPE as required. \nFactory/shop floor environment with exposure to noise, fumes, heat, UV/arc flash, and moving equipment. \nWhy Join Aalo?\nLead high-impact programs shaping the future of nuclear energy. \nWork alongside top experts in advanced reactors and clean energy. \nBe part of a fast-moving, execution-driven startup environment. \nInterested? Apply now to help accelerate the future of energy.\nRequirements\nMust be based in the United States\nMust be willing to work on-site at our headquarters in Austin, Texas\nWhat It Takes to Succeed at Aalo\nWe're building technology that will help reshape the future of energy. The pace is fast, the problems are difficult, and the expectations are high. Successful team members consistently demonstrate:\nExtreme Ownership - You take responsibility for outcomes, not just tasks. You proactively identify problems, drive solutions, and follow through.\nA Passion for Solving Hard Problems - You are energized by challenges that others avoid and enjoy finding practical solutions to complex technical issues.\nA Sense of Urgency - You move quickly, make thoughtful decisions, and maintain momentum while balancing quality and execution.\nWhat We Offer\nCompetitive salary based on technical level \nHealth, Dental, and Vision Insurance \nPaid Time Off \nCorporate Gym Membership \nCandidates only. No recruiters or agencies, please.\nAdditional Information:\nAalo Atomics provides a collaborative and supportive work environment, opportunities for professional growth, intellectually challenging careers, and competitive compensation. Aalo Atomics is an equal opportunity employer and considers all employment decisions without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, veteran status, or any other characteristic protected by law.\nApplicants must be U.S. Citizens or U.S. Persons in compliance with 10 CFR Part 810 and may not hold non-compliant foreign citizenships.\nDirect applicants only. No recruiters or staffing agencies, please.","description_format":"text","description_chars":7151,"description_truncated":false,"requirements":{"experience_years_min":7,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":true,"languages":[]},"benefits":["Gym membership","Vision insurance"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Nuclear Energy"],"lifecycle":[{"event":"open","at":"2026-09-10T18:21:49Z"}],"visa":[],"liveness":{"score":9,"band":"cold","label":"Long shot","p_open":0.4,"p_active":0.645,"p_room":0.36,"age_days":154,"expected_fill_days":86,"reasons":["seen:154","velocity","win:tail","crowd:"],"computed_at":"2026-10-29T05:49:05Z"},"pay":null,"html_url":"https://alion.io/job/aalo-senior-controls-development-engineer","json_url":"https://alion.io/job/aalo-senior-controls-development-engineer.json","meta":{"generated_at":"2026-10-29T22:57:42Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":33880,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-30T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":668768},"rest":"https://alion.io/mcp/rest/get_company?id=668768"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Faalo-senior-controls-development-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Faalo-senior-controls-development-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Faalo-senior-controls-development-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/aalo-senior-controls-development-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Faalo-senior-controls-development-engineer"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":613420}},{"tool":"search_jobs","arguments":{"company":"aalo.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":613420},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. Docs: https://alion.io/developers"}}