CNC Machine Operator IV

CNC Machine Operators operate computer-controlled machines to perform one or more machine functions required to produce customer orders. Skilled Machine Operators are critical to our success, and the reliability and accuracy of our operators is essential. Operators work under varying degrees of supervision to perform simple and complex machining operations, and with development and demonstrated mastery of additional skills and training, operators can advance along our machining career track.

Essential Functions

To perform this job successfully, an individual must be able to perform each essential duty. Reasonable Accommodations may be made to enable qualified individuals with disabilities to perform the essential functions.

Sets up and operates automated CNC Vertical and horizontal machines

Accurately locates/identifies the X, Y, Z axis on Vertical and Horizontal machines; performs routing alignment checks and adjusts as appropriate

Performs daily point checks on assigned machines and reports concerns to supervisor; may initiate maintenance requests if appropriate

Meets departmental/company goals and objectives promptly (i.e.: efficiencies, scrap control, time motion and setup time reductions)

Accurately interprets product blueprints, drawings, sketches, set up sheets and other work instructions; reads and interprets dispatch reports

Uses scales, calipers, micrometers, and height gauges to determine that the part is being machined to the proper specifications

Uses indicators to verify flatness and straightness of fixturing and tooling

Removes and replaces dull cutting tools; following designated safety protocol and instructions

Mounts, installs, aligns, and secures tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments

Listens to machines during operation to detect irregular sounds (i.e. dull cutting tools or excessive vibration); adjusts machines to compensate for problems and notifies lead or supervisory personnel as appropriate

Adjusts machine feed and speed, changes cutting tools, or adjusts machine controls when automatic programming is faulty or if machines malfunction

Stops machines to remove finished workpieces or to change tooling, setup, or workpiece placement according to required machining sequences

Lifts workpieces to machines manually or with hoists or cranes

Enters control instructions into machine control units to start operation

Monitors and adjusts/controls coolant systems as needed

Transfers commands from servers to computer numerical control (CNC) modules, using computer network links

Sets up future jobs, performs inspections or part checks, cleans work area, or performs other duties while machines are operating

May assist in training new operators; may function as lead for a small team of operators and may support lead or supervisors by scheduling work and/or personnel

May deburr machined parts as required for work in process

Follows all safety policies and procedures; consistently utilizes all required personal protective equipment (PPE)

Communicates verbally (English) and follows verbal and written instructions

Performs other tasks and/or assignments as required

Regular attendance on site at the workplace is required

Required Education and Experience

High School diploma or GED equivalent is required

Vocational training/certification in machining is preferred

A minimum of five (5) years' experience in a manufacturing role utilizing complex multi-axis machining centers is required; relevant apprenticeship or vocational training in a machine shop, manufacturing technology, or similar program may be considered in combination with paid work experience

Other Required Skills and Abilities

Experience reading & accurately interpreting shop blueprints, sketches, and other technical information/instructions is required

Demonstrated basic math skills (add, subtract, multiply, divide, fraction conversions)

Experience using mics, calipers, height gauges, and other precision measuring equipment is required

Experience using indicators to verify flatness and straightness of tooling and fixturing

Experience troubleshooting production issues and program edits

A history of consistent employment without unexplained or significant gaps or frequent job changes is expected

Completion of assigned internal training for Level IV Operators, and periodic retraining or recertification is required

Experience using cranes, forklifts, and similar heavy & oversized material handling equipment is preferred

Physical Demands and Work EnvironmentTo perform the essential functions of the role, employees must be able to perform the following activities with or without reasonable accommodations:

Regularly stand and walk throughout the facility, stand for long periods to perform job duties

Regularly lift, carry (short distances), and push/pull up to 100 pounds using peer assistance and/or other lifting & material-handling equipment

Occasionally reaches overhead and reaches out or down to perform duties

Frequently climb steps, stairs, or ladders

Occasionally bend, crawl, stoop, squat, or kneel

Frequently uses hand or fingers to manually inspect parts, tighten hardware & fixtures, and operate machine and material handling controls

Accurately distinguish colors to respond to sensors, indicators, and color-variable dashboards

Visual acuity to interpret readings on gauges and other measuring devices

Working Conditions Work is performed in a manufacturing shop environment where working conditions may vary significantly; the employee will be exposed to:

Excessive noise (hearing protection required)

Dust, smoke, mist, fumes/vapors (regularly)

Extreme temperatures (occasionally)

Hazardous equipment including forklifts, hand tools, cranes or other lifting devices, and other equipment used in a machine shop environment