{"id":4150925,"url":"https://alion.io/job/aeci-mining-process-engineer-2","title":"Process Engineer","company":{"id":3897597,"name":"AECI Mining","domain":"aeciworld.com","url":"https://alion.io/company/aeci-mining","size_band":"51-200","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"SuccessFactors","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"middle","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["South Africa"],"countries":["ZA"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"CAPA","optional":false},{"name":"Statistical Process Control","optional":false}],"status":"live","first_seen_at":"2026-11-12T09:11:12Z","employer_posted_date":"2026-11-12","last_verified_at":"2026-11-12T09:11:12Z","board_verified":true,"closed_at":null,"days_open":0,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":0},"description":"Job Description\nThe Process Engineer will be responsible for optimising the Emulsifier and Coatings manufacturing processes, providing technical support to production operations, improving product quality and plant efficiency, leading continuous improvement initiatives and process safety and ensuring compliance with safety, environmental, and quality standards. The role works closely with Production, Quality Control, Maintenance, Projects, Research & Development, Supply Chain, Product management and Business management functions to achieve operational excellence and business objectives.\nPurpose of the Job\nDesign, optimize, monitor, and improve manufacturing processes to ensure safe, efficient, cost-effective, and quality production operations.\nKey Performance Areas:\nMonitor and analyse process performance and identify opportunities to improve yield, throughput, efficiency and product quality.\n\nLead process improvement initiatives to improve productivity, reduce costs, minimise waste and support operational excellence.\n\nTroubleshoot plant, process, product quality and process safety issues, lead investigations and implement corrective and preventive actions.\n\nTrack and improve OEE performance across manufacturing assets.\n\nLead Process Safety Management (PSM) activities, including HAZOPs, PHAs, MOCs, PSSRs, risk assessments and process safety action management.\n\nEnsure compliance with environmental, health, safety and quality standards.\n\nParticipate in plant start-ups, shutdowns, commissioning, optimisation of new equipment and process modifications.\n\nCollaborate with the maintenance team to improve equipment performance, analyse recurring failures and develop preventive maintenance strategies.\n\nLead or support capital projects and plant modifications, including management of schedules, costs and technical deliverables.\n\nPrepare and maintain process designs, mass balances, PFDs, P&IDs, SOPs, process parameters and engineering documentation.\n\nConduct technical evaluations of equipment, technologies and process improvements.\n\nPrepare technical reports and process performance reviews.\n\nCollaborate with cross-functional teams and provide technical guidance and support to operations.\n\nSupport strategic business initiatives and continuous improvement programmes.\n\nEducation Requirements\nBachelor's degree in Chemical Engineering or equivalent engineering qualification.\nExperience Requirements\nMinimum 3-5 years' experience in a chemical manufacturing or process plant environment.\nKnowledge Requirements\nChemical manufacturing and batch processing operations.\n\nProcess control principles and instrumentation.\n\nHeat transfer, fluid flow, and mass balance calculations.\n\nProcess safety management (PSM), HAZOP, Risk Assessments, and MOC processes.\n\nRoot Cause Analysis (RCA) methodologies.\n\nQuality systems and statistical process control (SPC).\n\nEnvironmental, health, and safety regulations applicable to chemical manufacturing.\n\nSAP systems\n\nContinuous Improvement principles.\n\nBehavioural Competencies:\nProblem-solving\nAnalytical thinking.\nProject management.\nTechnical report writing.\nCommunication and teamwork.\nContinuous improvement mindset\nAECI respects your right to privacy. 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