{"id":3478830,"url":"https://alion.io/job/aerovironment-aeromechanical-engineering-intern-3","title":"Aeromechanical Engineering Intern","company":{"id":176366,"name":"AeroVironment","domain":"avinc.com","url":"https://alion.io/company/aerovironment","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"B","score":81,"open_postings":27,"ghost_share":0,"stale_share":0.778,"repost_share":0,"time_to_fill_p50_days":36,"computed_at":"2026-11-06T05:58:05Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"intern","employment_type":"internship","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Moorpark, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":38000,"max_usd":69000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":23},"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Microsoft Office","optional":false},{"name":"SolidWorks","optional":false},{"name":"Agile","optional":true},{"name":"GD&T","optional":true},{"name":"MATLAB","optional":true}],"status":"live","first_seen_at":"2026-10-29T19:35:32Z","employer_posted_date":"2026-10-29","last_verified_at":"2026-11-06T07:41:11Z","board_verified":true,"closed_at":null,"days_open":7,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":7},"description":"Worker Type\nSupplementalJob Description\nJob Description\nSummer Internship Program\nOur paid Summer Internship Program is designed to provide students with an immersive, hands-on experience within the aerospace and defense industry. Interns work alongside AV team members on meaningful projects involving cutting-edge technology while developing professional relationships, strategic problem-solving skills, and practical experience in a full-time work environment.\nThis is a 12-week, onsite program intended for highly motivated and passionate students who are currently enrolled in college or are recent graduates. Applicants must have a minimum 3.0 GPA, with a preference for students at the junior level or above.\nOur program has been recognized by Yello and WayUp as one of the Top 100 Internship Programs in the United States for multiple years.\nDepending on the team and location, students who are willing to relocate for their internship may be eligible for a relocation and housing reimbursement stipend.\nThis role will work on our MacCready Works team and report onsite to Moorpark, CA.\nSummary\nAs an Aeromechanical Engineering Intern you will work closely with experienced engineers as part of an Integrated Product Team (IPT), gaining hands-on experience in the design, prototyping, and testing of mechanical systems for aerial platforms.\nThis internship offers a unique opportunity to apply your academic knowledge to real aerospace engineering challenges - from concept through prototyping - while learning industry best practices in a collaborative, mission-driven environment.\nPosition Responsibilities\nAssist in the design and development of airframe structures and aeromechanical components for UAV systems\nCreate and modify 3D CAD models and assemblies using SolidWorks\nSupport basic mechanical analysis (kinematics, thermodynamics, stress, etc.) with guidance from senior engineers\nParticipate in prototype fabrication, 3D printing, and lab testing\nHelp create and revise engineering drawings, bills of materials, and documentation in compliance with industry standards\nContribute to technical presentations and informal design reviews\nLearn about engineering trade-offs, material selection, and integration with multi-disciplinary systems\nSupport design improvements and troubleshooting efforts on current programs\nPerform other duties as assigned to support engineering and development goals\nBasic Qualifications (Required Skills & Experience)\nCurrently pursuing a Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related discipline\nExposure to CAD tools such as SolidWorks for 3D modeling and assembly design\nFoundational understanding of mechanical engineering principles, including statics, dynamics, thermodynamics, and materials\nInterest in air vehicles, robotics, or electromechanical systems\nBasic proficiency with Microsoft Office tools (Excel, Word, PowerPoint)\nStrong problem-solving and communication skills\nWillingness to learn, ask questions, and contribute to team efforts\nPreferred Qualifications & Competencies\nExperience with SolidWorks EPDM, MATLAB, or Agile PLM systems\nHands-on experience with 3D printing, machining, or composite fabrication through class projects or personal builds\nFamiliarity with GD&T and engineering drawing standards (ASME Y14.5)\nExposure to FEA tools, thermal analysis, or aerodynamic simulation (academic or project-based)\nInterest in or experience with UAVs or aerospace vehicle systems\nEnthusiastic team player who demonstrates initiative, attention to detail, and accountability\nAbility to communicate ideas clearly, both in writing and in presentations\nComfortable working in a fast-paced, iterative development environment\nPhysical Demands\nAbility to work in an office and light manufacturing environment (Constant)\nRequired to sit, stand, and use a computer and lab equipment for extended periods (Frequent)\nMay occasionally lift or carry objects up to 10 lbs. during lab or prototyping work (Occasional)\nClearance Level\nNo ClearanceThe salary range for this role is:\nAeroVironment considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills.\nITAR Requirement:\nThis position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction. Please understand that any job offer that requires approval of an export license will be conditional on AeroVironment’s determination that it will be able to obtain an export license in a time frame consistent with AeroVironment’s business requirements. A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee. See 22 CFR § 120.15. Some positions will require current U.S. Citizenship due to contract requirements.\nBenefits: AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown. For more information about our company benefit offerings please visit: http://www.avinc.com/myavbenefits.\nWe also encourage you to review our company website at http://www.avinc.com to learn more about us.\nPrincipals only need apply. NO agencies please.\nAbout AV:\nAV isn’t for everyone. We hire the curious, the relentless, the mission-obsessed. The best of the best.\nWe don’t just build defense technology-we redefine what’s possible. As the premier autonomous systems company in the U.S., AV delivers breakthrough capabilities across air, land, sea, space, and cyber. From AI-powered drones and loitering munitions to integrated autonomy and space resilience, our technologies shape the future of warfare and protect those who serve.\nFounded by legendary innovator Dr. Paul MacCready, AV has spent over 50 years pushing the boundaries of what unmanned systems can do. Our heritage includes seven platforms in the Smithsonian-but we’re not building history, we’re building what’s next.\nIf you're ready to build technology that matters-with speed, scale, and purpose-there’s no better place to do it than AV.\nWe are proud to be an EEO/AA Equal Opportunity Employer, including disability/veterans. AeroVironment, Inc. is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. 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