{"id":2651283,"url":"https://alion.io/job/airboss-process-engineer-operations","title":"Process Engineer - Operations","company":{"id":4422297,"name":"AirBoss of America Corporation","domain":"airboss.com","url":"https://alion.io/company/airboss-2","size_band":"501-1000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Dayforce","truth_index":{"grade":"C","score":68,"open_postings":19,"ghost_share":0.526,"stale_share":0,"repost_share":0,"time_to_fill_p50_days":null,"computed_at":"2026-10-16T05:45:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"middle","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":68000,"max_usd":125000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":3690},"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Microsoft Excel","optional":false}],"status":"live","first_seen_at":"2026-06-15T04:00:00Z","employer_posted_date":"2026-10-15","last_verified_at":"2026-10-16T14:33:57Z","board_verified":true,"closed_at":null,"days_open":123,"trust":{"level":"ghost","repost_count":0,"flags":["stale","company_stale"],"days_open":123},"description":"Responsible for monitoring, optimizing, and continuously improving Banbury mixing processes to ensure consistent product quality, operational efficiency, and process reliability. Utilizes data-driven analysis, process control techniques, and root cause investigation to identify opportunities for improvement, reduce variability, minimize waste, and lower manufacturing costs. Collaborates with production, quality, maintenance, and technical teams to implement process enhancements, standardize best practices, improve sustainability, and maximize overall plant performance and profitability.\n\nResponsibilities:\nMonitor, maintain, and continuously improve Banbury mixing, milling, extrusion, and downstream manufacturing processes to ensure product quality, process consistency, and operational efficiency.\nLead process optimization initiatives by analyzing process data, identifying sources of variation, and implementing sustainable corrective actions.\nDevelop, validate, and maintain process parameters and operating windows for mixing, milling, extrusion, curing, and secondary manufacturing operations.\nCreate and maintain manufacturing documentation, including process specifications, work instructions, standard operating procedures (SOPs), control plans, and data collection systems.\nEnsure new compounds, formulations, and process changes are successfully transitioned into production through structured trials, validation, and operator training.\nCollaborate with Production, Quality, Maintenance, Technical, and Supply Chain teams to ensure manpower, equipment, materials, and process controls are prepared to support production requirements.\nParticipate in new product introductions, process reviews, and manufacturing feasibility assessments to ensure robust and efficient production methods.\nInvestigate process, quality, and productivity issues using structured problem-solving methodologies including Root Cause Analysis, 5 Whys, Fishbone Diagrams, Pareto Analysis, and 8D.\nLead and support continuous improvement projects focused on improving throughput, reducing waste and scrap, lowering energy consumption, enhancing safety, and increasing overall equipment effectiveness (OEE).\nAnalyze manufacturing data and key performance indicators to identify improvement opportunities and support data-driven decision making.\nParticipate in manufacturing layout, workflow, and material handling improvements to optimize plant operations.\nSupport interactions with customers, suppliers, and equipment vendors as required to facilitate process improvements, trials, and project execution.\nDevelop and maintain process risk assessments, PFMEAs, control plans, audit systems, and other quality management documentation.\nTrain operators, supervisors, and technical personnel on process standards, best practices, new equipment, and continuous improvement initiatives.\nConduct process capability studies, production trials, and run-rate assessments to validate process performance and capacity.\nEnsure compliance with all Health, Safety, Environmental, Quality, and regulatory requirements.\nSupport the organization's operational excellence objectives through active participation in Lean Manufacturing, Six Sigma, Energy Management, and Continuous Improvement programs.\n\nRequired Experience, Education, and Skills:\nBachelor's Degree in Engineering, materials science, or equivalent combination of education and manufacturing experience.\nMinimum 3 years of experience in manufacturing, process engineering, rubber compounding, polymer processing, or a related industrial environment.\nExperience with Banbury mixing operations, rubber compounding, process control systems, and manufacturing process optimization preferred.\nStrong understanding of process capability, statistical analysis, process validation, and continuous improvement methodologies.\nExperience leading cross-functional projects from concept through implementation and sustainment.\nWorking knowledge of APQP, SPC, and structured problem-solving methodologies.\nDemonstrated ability to analyze manufacturing data and make decisions based on objective evidence and process performance metrics.\nStrong project management, organizational, and prioritization skills with the ability to manage multiple initiatives simultaneously.\nExcellent interpersonal, communication, and collaboration skills with the ability to work effectively across all levels of the organization.\nProficiency in Microsoft Excel, data analysis tools, and manufacturing reporting systems.\nKnowledge of Lean Manufacturing, Six Sigma, and ISO 9001 principles is considered an asset.\n\nOther:\nStrong computer skills.\nProject management and organizational skills.\nProficient in Excel, Work, Power point.\nProficiency in Minitab is an asset.\nLeadership and communication skills.","description_format":"text","description_chars":4807,"description_truncated":false,"requirements":{"experience_years_min":3,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":true},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":[],"lifecycle":[{"event":"open","at":"2026-10-15T21:51:07Z"}],"visa":[],"liveness":{"score":6,"band":"cold","label":"Long shot","p_open":1,"p_active":0.224,"p_room":0.28,"age_days":123,"expected_fill_days":30,"reasons":["conf:0","stale_co","ghost","win:tail","crowd:"],"computed_at":"2026-10-16T05:45:00Z"},"pay":null,"html_url":"https://alion.io/job/airboss-process-engineer-operations","json_url":"https://alion.io/job/airboss-process-engineer-operations.json","meta":{"generated_at":"2026-10-16T17:20:26Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":2029,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-17T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":4422297},"rest":"https://alion.io/mcp/rest/get_company?id=4422297"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fairboss-process-engineer-operations"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fairboss-process-engineer-operations"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fairboss-process-engineer-operations"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/airboss-process-engineer-operations\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fairboss-process-engineer-operations"}]}