{"id":3977779,"url":"https://alion.io/job/alten-technology-design-release-engineer-dre-overhead-systems","title":"Design Release Engineer (DRE) – Overhead Systems","company":{"id":5615,"name":"ALTEN Technology","domain":"alten-technology.com","url":"https://alion.io/company/alten-technology-usa","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"staffing","is_intermediary":false,"listed_via":null,"ats_vendor":"Greenhouse","truth_index":{"grade":"B","score":79,"open_postings":48,"ghost_share":0.021,"stale_share":0.771,"repost_share":0.063,"time_to_fill_p50_days":41,"computed_at":"2026-11-09T06:03:00Z"}},"role":"DevOps","role_family":"DevOps","seniority":"senior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Troy, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":8,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"FMEA","optional":false},{"name":"CATIA","optional":true}],"status":"live","first_seen_at":"2026-06-11T17:27:28Z","employer_posted_date":"2026-11-09","last_verified_at":"2026-11-09T18:44:36Z","board_verified":true,"closed_at":null,"days_open":151,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":151},"description":"We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life-from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more.\nAs part of the global ALTEN Group-57,000+ engineers in 30 countries-we deliver across the entire product development cycle, from consulting to full project outsourcing.\nWhen you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow.\nKey Responsibilities & Tasks:\nLead end-to-end design release of Overhead Systems components (Headliner, Sun Visor, Grab Handle, Overhead Console, Interior Lighting, Microphones, Cameras) across Client vehicle programs. \nOwn and manage all technical data across Client systems: 3D/2D CAD releases, GD&T drawings, PBOM/eBOM, piece numbers, and engineering documentation throughout the full execution phase. \nDrive supplier engagement through all APQP gates: design reviews, DFMEA development, tooling feasibility, APQP deliverable tracking, timing management, and cost/quality alignment. \nBuild, own, and actively manage DVP&R plans; coordinate and validate test execution for durability, environmental, thermal, NVH, abuse, and safety requirements; track open items and drive closure with suppliers.\nLead and participate in DFMEA development with suppliers; ensure DFMEA sign-off aligns with tooling release gates per Client APQP requirements. \nSupport prototype builds (Mule, VP, PPAP, Launch) to resolve fit, finish, function, and integration issues; attend in-plant build events at supplier and assembly facilities as required.\nManage tooling milestone gates (T1/T2/T3); coordinate tooling release sign-off, dimensional approval, CMM reviews, and PPAP/PSW submission per Client APQP gate requirements. \nApply formal root cause analysis tools (5-Why, KT, Red X) to diagnose and permanently resolve design, material, and manufacturing issues; lead corrective action with suppliers. \nManage engineering changes end-to-end: initiate, evaluate, and close CNs/ECNs in Teamcenter; assess cost, weight, and timing impact; coordinate cross-functional approval. \nDefine part breakup, assembly sequence, and master sections for the Program of Record (POR); develop source packages including PBOM, eBOM, tech sheets, and DVP&R.\nPerform packaging, manufacturing, and assembly feasibility studies for OHS components; evaluate DFM/DFMA compliance and drive design optimization with suppliers. \nSupport In/Out/Explo decision-making using standard decision matrices (quality, cost, timing, performance); synthesize program requirements including financial targets, weight budgets, and complexity with theme styling.\nMaintain issue logbooks; present top open issues and risk status to management weekly; lead crossfunctional actions to closure. \nConduct benchmarking studies as required; identify cost reduction and value optimization opportunities throughout the program lifecycle. \nPreferred Education:\nBachelor’s degree in Mechanical Engineering, Automotive Engineering, or related field. \nPreferred Experience Essential:\n8+ years of Product Design & Development experience in automotive Interior Trim and/or Lighting Components, with direct DRE executionphase experience on Overhead Systems (Headliner, Sun Visor, Grab Handle, Overhead Console, Interior Lighting, Microphones, Cameras). \nExpert proficiency in CAD tools (CATIA V5/V6 or NX/UG) for 3D design release, 2D drawing creation, GD&T application, and master section development.\nExpert-level proficiency in PLM/PDM systems (Teamcenter); full ownership of eBOM/PBOM structure, piece number management, and CN/ECN processing throughout execution phase. \nDeep knowledge of DFM/DFMA principles and DFMEA development; proven ability to lead DFMEA sign-off with suppliers aligned to Client APQP gate requirements. \nIn-depth knowledge of automotive interior component manufacturing processes (injection molding, compression molding, plastic welding, foaming, vacuum forming, thermoforming); experience managing tooling milestones (T1/T2/T3), dimensional approval, and CMM reviews through to PPAP/PSW. \nDemonstrated ownership of DVP&R plans: build, track, and close test execution for durability, environmental, thermal, NVH, abuse, and safety requirements; experience with PBOM/eBOM management and full technical documentation suite.\nAbility to interpret feasibility criteria for styling and engineering integration; proficiency with formal root cause analysis tools (5-Why, KT, Red X) to drive permanent corrective actions. \nProven leadership in resolving complex cross-functional design issues; ability to mentor junior engineers and act as technical authority for OHS system on program.\nStrong communication and presentation skills; ability to lead design reviews, escalate risks to senior management, and align cross-functional teams including Styling, Safety, Manufacturing, Purchasing, and Quality. \nAbility to manage full supplier lifecycle: technical reviews, APQP gate tracking, DFMEA, DVP&R coordination, tooling release, PPAP/PSW, and in-plant support for prototype builds and program launch.\nExpert-level knowledge in manufacturing and assembly feasibility, with demonstrated experience driving DFM optimization from concept through production ramp. \nDesirable:\nWork experience with International Tier 1 and OEMs.\nExtensive in-plant experience including tool tryouts (T1/T2/T3), prototype builds (Mule, VP, PPAP, Launch), assembly line support, and program launch activities at supplier and OEM facilities.\nLanguage Requirements:\nEssential: English Software skill requirement\nKnowledge in UG/NX & Team center.\nKnowledge in MS-Office or Google G-Suite.\nRecommended Additional Skills:\nFamiliarity with Client -specific processes and milestones (SOP readiness reviews, Client APQP phases and gates, eVIEW/ePDM, Teamcenter authoring). \nExperience in the full sourcing process (In/Out/Explo, RFQ packages, supplier selection, SOR/SOW development) and knowledge of weight management and mass sign-off processes.\nAll qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, age, genetic information, or pregnancy.\nPlease beware of job seeker scams and see this important notice on our careers page for more information about our recruiting process.\nCompliance Notice: Alten USA is a federal contractor subject to the requirements of the Vietnam Era Veterans’ Readjustment Assistance Act (VEVRAA) and Executive Order 11246. We are an Equal Opportunity Employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.\nDrug Screening Requirement: As a federal contractor, Alten USA maintains a drug-free workplace. 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