{"id":1243788,"url":"https://alion.io/job/ametalin-rd-engineer-polymer-adhesive-material-development","title":"R&D Engineer – Polymer, Adhesive & Material Development","company":{"id":3804342,"name":"Ametalin","domain":"ametalin.com","url":"https://alion.io/company/ametalin","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":null,"truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"middle","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Iskandar Puteri, Malaysia"],"countries":["MY"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":7000,"max":9000,"currency":"MYR","period":"month","gross":true,"usd_annual":26532},"salary_estimate":null,"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-09-10T05:23:28Z","employer_posted_date":null,"last_verified_at":"2026-09-10T05:23:28Z","board_verified":false,"closed_at":null,"days_open":26,"trust":{"level":"not_scored","repost_count":null,"flags":[],"days_open":26},"description":"Job Summary\n\nThis role is responsible for the research, development, evaluation and optimisation of polymer materials, adhesives and composite products used in the Company’s manufacturing processes. The R&D Engineer will focus on polymer and material development, adhesive and bonding performance, extrusion, coating and lamination applications, material compatibility and technical troubleshooting.\n\nThe successful candidate will work closely with R&D, Production, Quality, Procurement and other relevant departments to develop new products, improve existing products, evaluate alternative materials and resolve material or process-related issues. The position requires strong technical and problem-solving skills, a hands-on approach to laboratory and production trials, and the ability to translate laboratory findings into practical and commercially viable manufacturing solutions.\n\nRoles and Responsibilities\n\nTesting and Data Analysis\n\nPerform analysis and testing of polymer materials, adhesives and finished products to ensure they meet required specifications and performance standards.\n\nDevelop and improve testing methods for evaluating material properties and product performance.\n\nAnalyse and interpret laboratory, production and external testing data.\n\nSupport material characterisation and evaluation using appropriate analytical and testing techniques.\n\nResearch and Development\n\nDevelop, test and optimise polymer formulations, adhesive systems and material combinations for extrusion, coating, lamination and other applications.\n\nConduct research and development to innovate new products and improve existing products.\n\nEvaluate polymer properties, material compatibility and bonding performance between different substrates.\n\nInvestigate and optimise the use of polymers, additives, adhesion promoters and other functional materials.\n\nEvaluate alternative raw materials to improve product performance, reduce cost or reduce supply risk.\n\nConduct laboratory, pilot and production trials to validate new materials and product concepts.\n\nSupport the scale-up of successful laboratory developments into commercial production.\n\nStay current with advancements in polymer science, adhesive technology and material processing to ensure the Company remains competitive in the market.\n\nAdhesive, Bonding and Lamination Development\n\nEvaluate and develop suitable bonding solutions for different materials and substrates.\n\nInvestigate and optimise adhesive and bonding performance for applications involving polymer films, aluminium foil, fibreglass, paper, nonwoven materials, woven materials, PU foam and other composite substrates.\n\nEvaluate different adhesive technologies and bonding mechanisms where applicable.\n\nInvestigate issues relating to poor adhesion, delamination, blocking, incomplete bonding, moisture-related failures and other material-related product failures.\n\nWork with suppliers to evaluate and develop suitable adhesive and material solutions for specific product requirements.\n\nSupport the development and optimisation of extrusion lamination, adhesive lamination, coating and other material bonding processes.\n\nPolymer and Material Development\n\nEvaluate the suitability of polymer materials for new and existing products.\n\nDevelop and optimise polymer blends and material formulations where required.\n\nSupport the selection of suitable materials based on performance, processability, cost and product requirements.\n\nInvestigate the compatibility of different polymers, substrates and functional materials.\n\nSupport the evaluation of materials including polyethylene, polypropylene and other polymer materials used in the Company’s products and processes.\n\nInvestigate the use of additives, compatibilisers, adhesion promoters and other functional materials to improve product performance.\n\nEvaluate material alternatives and develop suitable substitution plans when required.\n\nProduct Innovation, Research and Development\n\nSustain intellectual property (IP) documentation and applications.\n\nUpdate the PTSA based on current manufacturing setup and conditions.\n\nDevelop and improve standard templates for technical and process troubleshooting.\n\nDevelop and improve process control checklists and relevant technical documentation.\n\nStay updated on industry trends, emerging technologies and advancements in polymer, adhesive and material technologies.\n\nGenerate ideas for continuous improvement and innovation in product and material development.\n\nSupport the development of new products from initial concept through laboratory development, production trials and commercialisation.\n\nSupplier Collaborations\n\nIdentify, evaluate and collaborate with potential suppliers of polymers, adhesives, additives and other material solutions to ensure quality and performance requirements are met.\n\nReview and evaluate supplier technical information, including material specifications, TDS and SDS.\n\nWork with suppliers to develop and validate alternative or improved material solutions.\n\nCollaborate with the Procurement team to support technical evaluation of suppliers and materials, ensuring cost-effectiveness, quality and supply reliability.\n\nParticipate in technical discussions and trials with suppliers where required.\n\nProvide Assistance and Technical Support\n\nProvide technical support and expertise in polymer, adhesive and material-related matters to other departments, including Production, Quality Control, Procurement and Sales.\n\nSupport Production and Engineering teams in material and process optimisation.\n\nAssist in evaluating the technical suitability of new raw materials and products.\n\nProvide technical input for customer or internal product-related issues where required.\n\nTroubleshooting for Product or Process Abnormalities\n\nIdentify and investigate root causes when products or manufacturing processes do not meet required quality or performance standards.\n\nInvestigate material-related issues involving polymers, adhesives, bonding, extrusion, coating and lamination.\n\nDesign and conduct structured experiments to validate technical hypotheses and identify root causes.\n\nDevelop and implement corrective actions to resolve abnormalities and prevent recurrence.\n\nWork with cross-functional teams to improve product quality, process stability and manufacturing performance.\n\nChemical Safety and Compliance Support\n\nSupport the review and improvement of existing procedures related to chemical handling, storage and disposal.\n\nAssist in identifying chemical hazards associated with new materials and manufacturing processes.\n\nSupport relevant chemical safety and compliance activities in collaboration with the Process and Compliance Manager and other relevant departments.\n\nMaintain up-to-date knowledge of relevant chemical safety standards and regulations.\n\nProvide technical input for SDS, chemical assessments and other material-related safety documentation where required.\n\nDocumentation and Record Maintenance\n\nMaintain accurate and detailed documentation of research, development, testing and production trial activities.\n\nPrepare technical reports, trial reports, material evaluation reports and troubleshooting reports.\n\nMaintain relevant material specifications, development records and technical documentation.\n\nEnsure proper documentation of product and process development activities.\n\nPerform other tasks and responsibilities assigned from time to time.\n\nRequirements\n\nBachelor’s Degree in Chemical Engineering, Polymer Engineering, Materials Science, Polymer Science, Chemistry or a related field.\n\nMinimum 3–5 years of relevant industrial experience in polymer materials, adhesive technology, extrusion, coating, lamination, polymer compounding, flexible packaging, composite materials or related industries.\n\nPractical experience in at least one or more of the following areas: polymer materials, adhesive technology, plastic or polymer extrusion, extrusion coating or extrusion lamination, adhesive lamination, coating, polymer compounding, flexible packaging or composite materials.\n\nStrong understanding of polymer properties, material compatibility and material processing.\n\nHands-on experience with material testing, laboratory development, production trials and technical troubleshooting.\n\nPractical understanding of the relationship between material properties and manufacturing processes.\n\nExperience with adhesive application, bonding, coating or lamination processes will be an advantage.\n\nExperience with polymer materials such as PE, PP and other polyolefin materials will be an advantage.\n\nExperience with polymer additives, functional polymers, compatibilisers or adhesion promoters will be an advantage.\n\nAbility to analyse material-related problems and develop practical solutions.\n\nExperience in scaling up laboratory developments to production or commercial manufacturing will be highly considered.\n\nExperience in contributing to machine design, process development or equipment upgrades will be highly considered.\n\nUnderstanding of building materials, hygrothermal performance or fire dynamics will be an advantage.\n\nDemonstrated ability to think independently and generate innovative technical solutions.\n\nStrong communication skills, both written and verbal, to effectively convey technical information.\n\nAbility to work collaboratively in a cross-functional and team-oriented environment.\n\nKnowledge of regulatory standards and compliance related to chemical or polymer materials will be an advantage.\n\nGood command of written and spoken English.\n\nSkills\nPolymer Materials, Adhesive Technology, Extrusion, Coating, Lamination, Polymer Compounding, Material Testing, Technical Troubleshooting, Material Characterisation, Scale-up to Production","description_format":"text","description_chars":9727,"description_truncated":false,"requirements":{"experience_years_min":3,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Natural 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