{"id":560819,"url":"https://alion.io/job/arcturus-lead-additive-manufacturing-engineer","title":"Lead Additive Manufacturing Engineer","company":{"id":456162,"name":"Arcturus","domain":"arcturus.io","url":"https://alion.io/company/arcturus-3","size_band":"51-200","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Ashby","truth_index":{"grade":"B","score":75,"open_postings":6,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":null,"computed_at":"2026-11-09T06:03:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"lead","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Los Angeles, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":109000,"max_usd":221000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":1961},"experience_years_min":8,"visa_sponsorship":false,"relocation_package":true,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-04-22T03:49:40Z","employer_posted_date":"2026-04-22","last_verified_at":"2026-11-09T13:52:37Z","board_verified":true,"closed_at":null,"days_open":201,"trust":{"level":"stale","repost_count":0,"flags":["stale"],"days_open":201},"description":"About Arcturus\nArcturus is creating a new wire technology stack that uses carbon nanomaterials to overcome the materials limitations of metals where performance breaks down, at real operating temperatures. Our technology is designed to significantly improve the performance of electric motors for drones and robotics, heat sinks, and ultimately the entire energy grid.\nWhy you should join us\nThis is a ground-floor opportunity to help build something that has never been done before.\nYou would join as a founding engineer and become Arcturus’ first additive manufacturing engineer, with the chance to define the company’s metal printing strategy from the beginning. You will work directly with the Founder and CEO to shape the technical direction of our manufacturing platform and help build a category-defining materials company from scratch.\nPurpose\nWe are seeking a Lead Additive Manufacturing Engineer who can own the development of Arcturus’ metal printing platform across LPBF and DED-based approaches, starting with aluminum and copper systems infused with carbon nanomaterials like graphene and carbon nanotubes. This person should be deeply fluent in how metal additive systems actually work, from lasers and optics to melt pool behavior, thermal history, shielding environments, material delivery, and process control, and be able to translate that knowledge into repeatable, scalable manufacturing capability.\nThe role\nThis role reports directly to the CEO\nWhat you’ll do\nOwn Arcturus’ additive manufacturing roadmap across LPBF and DED workflows for infused metal parts and wire\n\nDefine and optimize print processes for copper and aluminum, including parameter development, thermal management, build strategy, and system-level tradeoffs\n\nEstablish process windows that preserve conductivity, mechanical integrity, and nanomaterial performance through fabrication\n\nServe as the company’s internal expert on metal AM process physics, machine behavior, lasers, and print quality\n\nLead design-for-additive-manufacturing decisions, including build orientation, support strategy, scan strategy, and geometry tradeoffs that affect printability and final part performance\n\nDiagnose and solve print failures including porosity, cracking, distortion, poor bonding, and geometry drift\n\nBuild qualification plans, process documentation, and acceptance criteria for repeatable development and future scale-up\n\nDefine feedstock, shielding gas, and contamination-control practices that preserve material quality and process repeatability\n\nUse DOE, data analysis, and structured root-cause methods to optimize process windows and improve yield, repeatability, throughput, and cost\n\nPartner closely with nanomaterials, characterization, mechanical, and product engineering to connect print process to final conductor performance\n\nContribute to invention disclosures, patent strategy, and internal technical documentation with a high bar for rigor and clarity\n\nBasic qualifications\nMS, or PhD in metallurgical engineering, mechanical engineering, materials science, manufacturing engineering, welding engineering, physics, or a related field\n\n8+ years of hands-on experience in metal additive manufacturing, advanced process development, or closely related manufacturing systems\n\nDeep expertise in metal AM processes, especially LPBF and ideally DED or laser-based directed energy systems\n\nStrong understanding of lasers, optics, melt pool physics, heat transfer, solidification, residual stress, and metallurgical process-structure-property relationships\n\nDemonstrated experience developing, optimizing, troubleshooting, and scaling AM processes in real hardware environments\n\nStrong scientific and technical writing skills, including clear documentation of process development, test plans, specifications, and invention disclosures\n\nPreferred qualifications\nExperience printing aluminum and/or copper alloys\n\nExperience with machine-level AM development, including motion systems, powder handling, feedstock delivery, sensing, or controls\n\nExperience qualifying and scaling AM hardware in a high-performance manufacturing environment\n\nFamiliarity with CAD and AM build preparation tools, including slicing, scan strategy setup, support generation, and print simulation workflows\n\nFamiliarity with metal matrix composites or other non-standard AM material systems\n\nWhat we offer\nCompetitive cash compensation and meaningful equity\n\nDirect technical ownership over a core manufacturing platform\n\nThe chance to define the playbook for nanomaterial-enhanced metal additive manufacturing\n\nRelocation support for employees moving from outside the Los Angeles 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