{"id":1038578,"url":"https://alion.io/job/aumovio-roboticscontrols-engineer","title":"Robotics/Controls Engineer","company":{"id":668670,"name":"AUMOVIO","domain":"aumovio.com","url":"https://alion.io/company/aumovio","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"SmartRecruiters","truth_index":{"grade":"B","score":75,"open_postings":126,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":33,"computed_at":"2026-11-07T05:47:08Z"}},"role":"Robotics","role_family":"Robotics","seniority":"junior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"explicit","locations":["New Braunfels, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":77000,"max":126000,"currency":"USD","period":"year","gross":null,"usd_annual":126000},"salary_estimate":null,"experience_years_min":2,"visa_sponsorship":true,"relocation_package":false,"has_equity":false,"technologies":[{"name":"EtherCAT","optional":false}],"status":"live","first_seen_at":"2026-09-18T16:28:56Z","employer_posted_date":"2026-10-08","last_verified_at":"2026-11-07T12:37:39Z","board_verified":true,"closed_at":null,"days_open":49,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":49},"description":"Since its spin-off in September 2025 AUMOVIO continues the business of the former Continental group sector Automotive as an independent company. The technology and electronics company offers a wide-ranging portfolio that makes mobility safe, exciting, connected, and autonomous. This includes sensor solutions, displays, braking and comfort systems as well as comprehensive expertise in software, architecture platforms, and assistance systems for software-defined vehicles. In the fiscal year 2024 the business areas, which now belong to AUMOVIO, generated sales of 19.6 billion Euro. The company is headquartered in Frankfurt, Germany and has about 87.000 employees in more than 100 locations worldwide.\n The Automation Controls Engineer provides hands-on technical leadership and controls engineering expertise for robotics, automation, and manufacturing systems while coordinating daily activities to support safe, reliable, and efficient production. This role serves as the primary point of contact for automation and controls priorities, communicates critical issues, and promotes effective collaboration among automation and robotics technicians, maintenance, engineering, operations, and supervision.\nSuccess is measured through disciplined safety and LOTO practices, timely communication, project execution, and shared accountability for OEE, scrap, equipment reliability, and safety compliance.\nThe expected annual salary range for this role is $77,000 - $126,000 a year depending on experience. This position is also eligible for a variable incentive program.\nDesign, Development & Implementation\nDevelop automation and controls concepts based on process requirements, manufacturing standards, and design guidelines\nDesign, develop, test, and implement PLC, HMI, SCADA, motion control, and data acquisition software using Beckhoff TwinCAT and Allen-Bradley Studio 5000 platforms\nReview equipment and production concepts including safety risk assessment, mechanical design, electrical controls, robotics, vision, and industrial communications\nSelect, evaluate, and integrate automation components, controls hardware, sensors, actuators, safety devices, and robotic systems (Staubli, Universal Robots, Epson)\nSupport FAT, SAT, commissioning, and production release of new equipment; coordinate line moves, installations, and project handoffs\nOperations, Maintenance & Troubleshooting\nDevelop and maintain PLC software, HMI screens, control logic, machine diagnostics, and system alarms for new and existing equipment\nConfigure and support industrial networks (EtherCAT, Ethernet/IP, Profinet, Modbus TCP) and troubleshoot servo drives, VFDs, motion systems, and safety PLCs\nDiagnose and resolve mechanical, pneumatic, electrical, communication, and control-system issues to minimize downtime\nPerform preventive maintenance including calibration, lubrication, testing, validation, and safety checks\nLead root cause analysis and implement corrective actions to reduce repeat failures and improve MTTR, MTBF, and equipment reliability\nProduction Support & Continuous Improvement\nServe as escalation point for production support and prioritize issues based on safety, quality, and production impact\nAnalyze downtime, scrap, cycle time, and OEE data to identify improvement opportunities and lead efforts to meet production goals\nSupport integration and optimization of AMR/AGV systems, vision systems, and automation controls\nCreate and maintain automation dashboards and data visualization tools for decision-making\nEvaluate new technologies including AI-enhanced vision, advanced safeguarding, and Industry 4.0 solutions to enhance production capability and reliability\nTraining, Mentoring & Subject Matter Expertise\nExecute automation, robotics, and controls training based on qualification requirements\nMentor and train technical personnel on machine maintenance, controls troubleshooting, robotics, safety, and diagnostic techniques\nAct as automation and controls subject matter expert by providing advanced troubleshooting guidance and developing troubleshooting guides and training materials\nParticipate in on-call rotation supporting robotics, automation, and controls functions\n WHAT YOU BRING TO THE ROLE\nBachelor’s degree in Electrical Engineering, Controls Engineering, Automation Engineering, Mechatronics, or related engineering field\nExposure to programming, troubleshooting, and supporting PLC-based manufacturing equipment\nKnowledge of Beckhoff TwinCAT and/or Allen-Bradley Studio 5000 platforms or related PLC\nAbility to understand, install, troubleshoot, and document motor controls, industrial networks, sensors, pneumatics, and safety circuits\nStrong electronics, electrical, mechanical, and pneumatic troubleshooting capability\nAbility to read electrical schematics, mechanical drawings, controls documentation, and programming documentation\nStrong time management skills with ability to manage multiple priorities, people, and production demands\nClear communication skills and ability to collaborate with maintenance, engineering, production, suppliers, and management\nLegal authorization to work in the U.S. is required. We will not sponsor individuals for employment visas now or in the future for this job posting.\nRelocation assistance is not offered for this position. \nPhysical Requirements and Work Environment:\nAbility to work on a manufacturing shopfloor environment\nMust wear company-provided ESD safety-toed shoes, smock, and other PPE in required areas\nSitting or standing for 8+ hours, reaching, and using hands/fingers to operate a computer and other office equipment\nMust be able to push, pull, reach, twist, turn, stoop for duration of 8+ hour shifts\nAbility to lift or carry objects up to 40 lbs. unassisted\nAbility to climb ladders\nAbility to bend at waist and perform repetitive foot and hand action\nDexterity of hands and fingers to operate any required computer keyboard, mouse, and other technical instruments.\nADDITIONAL WAYS TO STAND OUT\n2+ years of experience programming, troubleshooting, and supporting PLC-based manufacturing equipment\n2+ years of experience installing, teaching, maintaining, and troubleshooting robotic or automated systems\nExperience with vision systems, AMRs/AGVs, servo motion, safety PLCs, data collection, dashboards, and Industry 4.0 solutions\nExperience with automated storage and retrieval systems and controls.\nExperience leading technical teams, mentoring technicians, or coordinating controls portions of capital projects\nTHE PERKS\nImmediate Benefits \nRobust Total Rewards Package\nPaid Time Off\nEmployee Discounts\nCompetitive Bonus Programs\nEmployees 401k Match\nDiverse & Inclusive Work Environment with 20+ Employee Resource groups.\nEmployee Assistance Program\nFuture Growth Opportunities, including personal and professional\nAnd many more benefits that come with working for a global industry leader!\nAll your information will be kept confidential according to EEO guidelines.\nEEO-Statement:\nEEO / AA / Disabled / Protected Veteran Employer. AUMOVIO offers equal employment opportunities to all qualified individuals, without regard to unlawful consideration to race, color, sex, sexual orientation, gender identity, age, religion, national origin, disability, veteran status, or any other status protected by applicable law. In addition, as a federal contractor, AUMOVIO complies with government regulations, where they apply, including affirmative action responsibilities for qualified individuals with a disability and protected veterans. To be considered, you must apply for a specific position for which AUMOVIO has a current posted job opening. Qualifying applications will be considered only for the specific opening(s) to which you apply. If you would like to be considered for additional or future job openings, we encourage you to reapply for other opportunities as they become available. Further, AUMOVIO provides reasonable accommodations to qualified individuals with a disability.\nReady to take your career to the next level? The future of mobility isn’t just anyone’s job. Make it yours! Join AUMOVIO. 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