{"id":4138490,"url":"https://alion.io/job/barcel-usa-10565-sr-production-operator","title":"10565 Sr. Production Operator","company":{"id":2851017,"name":"Barcel USA","domain":"barcel-usa.com","url":"https://alion.io/company/barcel-usa","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Paycom","truth_index":null},"role":"Field & Service","role_family":"Field & Service","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Coppell, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"GMP","optional":false}],"status":"live","first_seen_at":"2026-11-12T04:31:03Z","employer_posted_date":"2026-11-12","last_verified_at":"2026-11-12T23:12:21Z","board_verified":true,"closed_at":null,"days_open":1,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":1},"description":"Job purpose\nThe Sr. Production Operato r is responsible for ensuring the efficient, safe, and compliant operation of production equipment in the processing area. This role involves overseeing critical production processes, mentoring junior operators, and maintaining strict adherence to quality, safety, and regulatory standards. The Senior Process Operator will serve as a key point of contact for troubleshooting, process improvements, and communication between shifts and departments.\nDuties and responsibilities\n1. Safety & Compliance\nAdhere to all safety regulations, including wearing required PPE and following lockout/tagout procedures.\nIdentify, report, and mitigate safety hazards or non-compliance issues in the process area.\nPromote a culture of safety by modeling best practices and coaching junior team members.\n2. Quality Control\nMonitor and validate critical process parameters (e.g., moisture, oil absorption, temperature, FFAs, dough consistency) to ensure products meet quality standards.\nPerform regular checks and document results for key metrics:\nWater temperature\nMixing time\nDough moisture\nMoisture after oven/stabilizer\nOil absorption (fried product)\nTakis texture\nCollaborate with Quality Assurance to address non-conformances and implement corrective actions.\nEnsure compliance with GMP, HACCP, and FDA regulations.\n3. Equipment Operation & Maintenance\nOperate and monitor processing equipment (e.g., mixers, ovens, fryers) per SOPs.\nPerform basic troubleshooting and adjustments to minimize downtime.\nReport equipment malfunctions to maintenance and supervisors promptly.\nTrain and mentor junior operators on machinery operation, safety protocols, and troubleshooting.\n4. Process Improvement & Documentation\nRecord production data, equipment settings, and deviations accurately.\nSupport 5S initiatives to maintain clean, organized, and efficient work areas.\nIdentify opportunities for process optimization and contribute to continuous improvement projects.\nParticipate in production communication loops (e.g., emails, Teams channels, shift handovers).\n5. Leadership & Collaboration\nGuide junior operators in daily tasks and complex operations.\nCollaborate with production supervisors, QA, and maintenance to resolve issues and meet targets.\nServe as a subject-matter expert for the process area.\nQualifications\nQualifications\n Experience: 3+ years in food manufacturing or processing (preferably in snack production).\n Technical Skills:Proficiency in operating processing equipment (e.g., ovens, fryers, mixers).\nUnderstanding of quality parameters (e.g., moisture, oil absorption, texture).\nFamiliarity with GMP, HACCP, and food safety standards.\n\nSoft Skills:Strong attention to detail and problem-solving abilities.\nLeadership and training capabilities.\nExcellent communication and teamwork.\n\n Physical Requirements:Ability to stand, lift (up to 50 lbs), and work in a fast-paced environment.\nComfortable with exposure to heat, noise, and food allergens.\n\nKnowledge of safety procedures and regulations.\nAbility to lift and carry up to 50 pounds\nBarcel USA LLC is an equal opportunity employer with a policy that provides equal employment opportunity for applicants and employees regardless of race, color, religion, disability, gender, age, national origin, sexual orientation, gender identity, marital status, pregnancy, veteran status, or any other classification protected by law. This policy applies to all aspects of employment, including recruitment, hiring, promotion, compensation, reassignment, layoff, discharge, education, training, and all other working conditions.\nWe believe diversity drives innovation and success. 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