{"id":1608917,"url":"https://alion.io/job/barnesaero-sr-manufacturing-process-engineer","title":"Sr. Manufacturing Process Engineer","company":{"id":703336,"name":"Barnesaero","domain":"barnesaero.com","url":"https://alion.io/company/barnesaero","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"UltiPro","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Warren, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":90000,"max_usd":173000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":4338},"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-10-01T13:24:30Z","employer_posted_date":"2026-10-01","last_verified_at":"2026-10-06T00:27:50Z","board_verified":true,"closed_at":null,"days_open":4,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":4},"description":"Essential Responsibilities:\nIndependently plan, develop, implement, validate, and continuously improve manufacturing processes for complex aerospace components, including machining, welding, heat treatment, EDM, plasma spray, NDT, and other special processes.\nProvide decisive, responsive shop-floor engineering support for production interruptions, setup issues, machining instability, tooling failures, dimensional nonconformance, and process capability concerns.\nDevelop and optimize CNC machining strategies, cutting parameters, tooling, workholding, and fixtures for multi-axis milling, turning, grinding, and related operations; support prove-outs and production transitions.\nInterpret customer drawings, models, specifications, and contractual requirements; apply ASME Y14.5 GD&T principles to establish functional datum strategies, inspection approaches, and manufacturable process plans.\nTroubleshoot CMM and other metrology results, distinguish measurement-system issues from product variation, and work with Quality and inspection personnel to establish reliable measurement methods and disposition paths.\nCreate and maintain manufacturing plans, operation sheets, work instructions, tooling requirements, routings, BOMs, item records, and other controlled engineering documentation in ERP and related systems.\nLead technical investigation, material review support, root-cause analysis, corrective action, and recurrence prevention for internal and customer-reported nonconformances.\nCoordinate technical requirements with Quality, Operations, Program Management, Supply Chain, customers, and outside processors; ensure processes and tooling meet applicable customer, organizational, regulatory, AS9100, and Nadcap requirements.\nManage multiple projects and production priorities, establish realistic milestones, communicate risk and status clearly to management, and drive work to closure without close day-to-day supervision.\nSupport quotation and make/buy decisions through manufacturability reviews, process concepts, tooling estimates, risk identification, and technical input to cost and schedule assumptions.\nDevelop process qualifications, first-article support, validation plans, and production-readiness activities as required for new or revised products and processes.\nParticipate in continuous-improvement initiatives that improve safety, quality, delivery, cost, setup time, throughput, and process repeatability.\nMentor less-experienced engineers, programmers, and technical personnel through sound problem-solving practices, process discipline, and effective communication.\nRequired Qualifications:\nBachelor's degree in Manufacturing, Mechanical, Industrial, Aerospace Engineering, or a closely related discipline; equivalent combination of education and directly relevant experience may be considered.\n10 or more years of progressive manufacturing/process engineering experience in a complex machining environment; aerospace or similarly regulated, high-mix, low-volume manufacturing experience strongly preferred. Approximately 15 years of relevant experience is preferred.\nAdvanced ability to read, analyze, and apply engineering drawings, models, customer specifications, and ASME Y14.5 GD&T requirements.\nExperience with CAD/CAM systems; Siemens NX experience is preferred. Working knowledge of 3D modeling and preparation of clear, usable shop documentation is required.\nExperience with ERP systems and controlled manufacturing documentation, including routings, BOMs, work instructions, and item master records.\nWorking knowledge of AS9100 quality-system expectations and aerospace special-process controls; Nadcap familiarity is preferred.\nDemonstrated ability to lead multiple technical projects, organize competing priorities, communicate concise status and risk, and deliver under production pressure.\nClear written and verbal communication skills, with the judgment to work effectively from the shop floor through executive management and with customers or suppliers.","description_format":"text","description_chars":4005,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Aerospace Manufacturing"],"lifecycle":[{"event":"open","at":"2026-10-01T20:05:23Z"}],"visa":[],"liveness":{"score":86,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.86,"p_room":1,"age_days":3,"expected_fill_days":30,"reasons":["conf:0","win:early"],"computed_at":"2026-10-05T05:45:15Z"},"pay":null,"html_url":"https://alion.io/job/barnesaero-sr-manufacturing-process-engineer","json_url":"https://alion.io/job/barnesaero-sr-manufacturing-process-engineer.json","meta":{"generated_at":"2026-10-06T02:34:37Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler","counted_by":"address","units_charged":1,"used_today":3913,"day_limit":5000,"remaining_today":1087,"minute_limit":60,"resets_at":"2026-10-07T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":703336},"rest":"https://alion.io/mcp/rest/get_company?id=703336"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fbarnesaero-sr-manufacturing-process-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fbarnesaero-sr-manufacturing-process-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fbarnesaero-sr-manufacturing-process-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/barnesaero-sr-manufacturing-process-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fbarnesaero-sr-manufacturing-process-engineer"}]}