{"id":1238582,"url":"https://alion.io/job/beyond-reach-labs-mechanical-engineer","title":"Mechanical Engineer","company":{"id":2123149,"name":"Beyond Reach Labs","domain":"beyondreachlabs.com","url":"https://alion.io/company/beyondreachlabs","size_band":"51-200","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Ashby","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"junior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["New York, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":100000,"max":160000,"currency":"USD","period":"year","gross":null,"usd_annual":160000},"salary_estimate":null,"experience_years_min":1,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"ANSYS","optional":true}],"status":"live","first_seen_at":"2026-05-19T21:33:48Z","employer_posted_date":"2026-05-19","last_verified_at":"2026-11-11T00:41:29Z","board_verified":true,"closed_at":null,"days_open":175,"trust":{"level":"stale","repost_count":0,"flags":["stale"],"days_open":174},"description":"They say the best deployable is no deployable, but we believe large deployable mechanisms are the future for large infrastructure in space.\nAt Beyond Reach Labs, we are designing and building the largest deployable structures ever flown to space. As an engineering-driven organization, you will be at the forefront of the company's key technology development.\nTo make this possible, mechanical systems will need to be greatly simplified, more reliable, and easier to manufacture. As a Mechanical Engineer, you will be responsible for designing, analyzing, and validating mechanical systems and actuators for our deployable structures. These mechanisms are used in various applications from solar arrays to radiators. You will be entrusted to improve existing systems while also helping to shape and design the next generation.\nKey Responsibilities:\nDesign and Development:\nIdentify and analyze requirements, conduct trade studies on mechanism design options, and apply First Principles Engineering Analysis to optimize mechanisms and systems for satellites.\n\nCreate and iterate detailed CAD models, including mechanism architecture, material/lubrication selections, assembly processes, and test methods.\n\nConduct classical and FEA analysis for all load conditions (static, dynamic, thermal, fatigue) to ensure adequate margins and reliability.\n\nTesting and Validation:\nDevelop and execute comprehensive test plans throughout development.\n\nDefine qualification plans and identify acceptance testing methods.\n\nProduce complete design packages, including detailed drawings, analysis reports, BOMs, and assembly documentation.\n\nOptimization and Cost Management:\nFacilitate cost trades on multiple parallel configurations to balance cost, manufacturability, and design risk.\n\nCollaborate with cross-functional teams and customers to ensure smooth integration with the spacecraft.\n\nBasic Qualifications:\nBachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related field.\n\n1+ years of experience in a hands-on engineering role working with satellite or launch vehicle mechanisms.\n\nExperience designing and qualifying mechanisms driven by stepper or BLDC motors, springs, and HDRMs.\n\nProficient in developing design models and drawings for production and analysis using CAD software.\n\nPreferred Qualifications:\nMaster’s or PhD degree in Mechanical Engineering, Aerospace Engineering, or a related technical discipline.\n\nProject management experience for technical projects.\n\nExpertise in materials selection for space applications.\n\nExperience working with very large lightweight deployable structures\n\nProficiency using Fusion and Ansys for CAD and analysis.\n\nAdditional Requirements:\nWillingness to work extended hours and weekends as necessary to support critical project milestones.\n\nMust be a U.S. citizen, lawful permanent resident, or eligible for authorization under U.S. export regulations.","description_format":"text","description_chars":2912,"description_truncated":false,"requirements":{"experience_years_min":1,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":true,"languages":[]},"benefits":[],"hiring_locations":[{"name":"United States","iso":"US","kind":"country"}],"hiring_excludes":[],"relocation_offered":false,"industries":["Space Services","Solar Energy"],"lifecycle":[{"event":"open","at":"2026-09-25T16:27:47Z"}],"visa":[],"liveness":{"score":6,"band":"cold","label":"Long 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