{"id":3850344,"url":"https://alion.io/job/blue-current-sr-manager-battery-scaleup","title":"Sr Manager, Battery Scaleup","company":{"id":4417582,"name":"Blue Current","domain":"bluecurrent.com","url":"https://alion.io/company/bluecurrent-2","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Greenhouse","truth_index":{"grade":"A","score":95,"open_postings":15,"ghost_share":0,"stale_share":0,"repost_share":0,"time_to_fill_p50_days":147,"computed_at":"2026-11-06T05:58:05Z"}},"role":"Energy","role_family":"Energy","seniority":"senior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"explicit","locations":["Hayward, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":165000,"max":200000,"currency":"USD","period":"year","gross":null,"usd_annual":200000},"salary_estimate":null,"experience_years_min":8,"visa_sponsorship":true,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Design of Experiments","optional":false},{"name":"FMEA","optional":false},{"name":"Statistical Process Control","optional":false}],"status":"live","first_seen_at":"2026-11-06T00:37:38Z","employer_posted_date":"2026-11-06","last_verified_at":"2026-11-06T11:34:30Z","board_verified":true,"closed_at":null,"days_open":0,"trust":{"level":"ok","repost_count":0,"flags":["company_stale"],"days_open":0},"description":"About Blue Current\nBlue Current (the “Company”) is the industry leader in the development of silicon solid state batteries. Free of flammable liquid electrolytes, Blue Current’s fully dry, inherently safe batteries significantly reduce risks to human and environmental health while providing a higher-performance alternative to traditional lithium-ion batteries. Blue Current’s silicon-based platform is highly adaptable, enabling a cost-effective solution for both the mobility and stationary storage markets. Blue Current’s team works out of its state-of-the-art headquarters and pilot line facility in Hayward, California. To learn more about Blue Current, Inc., visit http://bluecurrent.com.\nPosition Summary\nThe Sr Manager, BatteryScaleup leads all batteryassembly engineering in Advanced Manufacturing, turning coated electrodes into finished, validatedlarge-format cells,modules, and packs, andscaling each of those productsthrough pilot and commercial production. This leader owns batteryassembly process development with a strong emphasis on equipment and process scale-up, working with the Equipment and Process Scaleup team to design, procure, and implement assembly equipment, and with the Electrode Scaleup team on incoming electrode specifications. The role extends past the assembly line into large-format cell validation and testing, including external validation and safety testing, in partnership with Cell Engineering’s test engineering team. This leader is also part of the core group shaping Blue Current’s battery module and pack concepts, bringing an assembly and productization perspectiveand finding where cell-level processes can make module and pack assembly and testing faster and better. Success means batteriesthat are built consistently, validated credibly, and ready to scale. \nEssential Functions & Responsibilities\nBuilds and leads the battery assembly engineering team in Advanced Manufacturing, setting priorities, coaching, managing performance, developing technical depth, and driving/maintaining rigorous safety and quality practices \nOwns cell assembly process development across electrode handling, punching, alignment, lamination, stacking, tab welding, and sealing, with a focus on quality, throughput, and holistic process improvement \nPartners with the Equipment and Process Scaleup team on assembly equipment design, selection, procurement, acceptance testing, and implementation, defining the process requirements equipment must meet \nSets cell assembly process specifications and works with Process Quality on control points and acceptance criteria for finished cells, modules, and packs \nDevelops roadmap with, and gives design input to, module and pack development team, and builds a team to build modules and packs, including all necessary process and quality development/implementation \nWorks with the Electrode Scaleup team on incoming electrode specifications and handoff requirements, and resolves issues at the process interface between finished electrodes and cell assembly \nLeads large-format cell validation and testing in partnership with Cell Engineering’s test engineering team, including coordination of external validation and safety testing \nLeads root cause investigations into assembly defects and cell failures attributable to assembly, and drives corrective actions to closure \nTranslates Research and Development and Cell Engineering requirements into assembly processes, and feeds assembly learnings back to shorten iteration cycles \nContributes assembly and productization insight to battery module and pack concepts as part of the core concept team, identifying synergies between cell assembly and testing and module and pack assembly and testing \nDefines cell, module, and pack assembly requirements for larger demonstration and gigafactory-scale facilities with Equipment and Process Scaleup, Facilities, Environmental Health and Safety, and executive leadership \nOther duties as assigned, consistent with the scope and level of this position. \nMinimum Qualifications\nEducation\nB.S.in Chemical Engineering, Mechanical Engineering, Materials Science, or similar field \nExperience\n8+ years of experience in process engineering, manufacturing engineering, process development, or scale-up within batteries, advanced materials, chemicals, semiconductors, or a related manufacturing industry. \nExperience developing and scaling battery assembly processes (in one or more of cell, module, or pack-level batteries) \n3+ years of experience leading engineers or technical teams in a process development or manufacturing environment \nExperience specifying battery assembly equipment or tooling and taking it through acceptance testing and qualification \nExperience with battery testing and diagnosing assembly-related failures \nSkills & Knowledge\nUnderstanding of how assembly process parameters affect final battery performance, and which ones are critical-to-quality \nProficiency with process development and problem-solving methods, including design of experiments, statistical process control, root cause analysis, and FMEA \nAbility to coordinate validation work across internal test teams and external test laboratories \nAbility to communicate process status, validation results, and risk clearly to senior leadership \nCertifications / Licenses\nN/A\nPreferred Qualifications\nM.S. or PhD in Mechanical Engineering, Chemical Engineering, Electrical Engineering, or other relevant fields \nLarge-format battery cell assembly experience, specifically is preferred \nExperience with external cell validation and safety testing (e.g., UN 38.3, UL standards) \nExperience with battery module or pack design, assembly, or testing \nSolid-state cell assembly experience \nExperience transitioning manual assembly to semi-automated or automated operations \nExperience in dry room or other humidity-controlled manufacturing environments \nCore Values - Minimum Qualifications\n\nSafety & Security First\nFor employees, customers, and intellectual property\n\nDemonstrated commitment to maintaining a safe and secure work environment, including adherence to workplace safety protocols, data privacy standards, and confidentiality requirements.\nProven ability to identify and appropriately escalate potential risks to personnel, customers, or sensitive information.\n\nTrust & Respect\nTreat everyone with honesty, dignity, and sensitivity. Embrace different perspectives. Be humble.\n\nDemonstrated ability to communicate and collaborate effectively with individuals of diverse backgrounds, perspectives, and working styles.\nTrack record of maintaining professionalism, integrity, and discretion in all workplace interactions.\n\nOwnership & Accountability\nTake responsibility and action. Set goals and deliver. Don't wait for others.\n\nDemonstrated ability to independently prioritize, execute, and follow through on responsibilities with minimal supervision.\nProven track record of setting measurable goals, meeting deadlines, and taking initiative to resolve challenges proactively.\n\nTechnical Excellence\nAlways strive for the best solution possible.\n\nDemonstrated commitment to quality and continuous improvement in delivering work product, solutions, and outcomes within area of expertise.\nAbility to evaluate options critically and apply sound judgment to identify the most effective and scalable solution.\n\nLearn & Be Curious\nThink outside the box. Always learning.\n\nDemonstrated ability to quickly acquire new skills, tools, or domain knowledge in response to evolving business needs.\nProven track record of applying creative or unconventional thinking to solve problems.\n\nBe Resourceful\nBe hungry, frugal, and flexible. Use what you have. Find a way.\n\nDemonstrated ability to deliver results in resource-constrained environments by maximizing existing tools, processes, and partnerships.\nProven ability to adapt and find effective solutions in ambiguous or rapidly changing situations.\n\nDelight Customers\nBuild stronger relationships with internal and external customers.\n\nDemonstrated commitment to understanding and exceeding the needs of internal and/or external customers.\nTrack record of building and maintaining strong, trust-based relationships that drive positive outcomes for all stakeholders.\n\nPhysical Requirements & Working Conditions\nRegularly works in active manufacturing, laboratory, and dry room environments; standing and walking for a significant portion of the workday \nWork around assembly equipment, energized cells, modules, packs, and electrical test equipment; adherence to all applicable battery and electrical safety protocols is required \nOccasional lifting of items up to 25 lbs \nProlonged periods of screen-based work for data review, planning, documentation, and communication \nRegular use of personal protective equipment including safety glasses, gloves, and lab coat; additional protective equipment may be required depending on materials handled \nAble to pass a respirator fit test and wear a respirator periodically \nTravel estimated at 10-15% of working time, domestic and international, for factory acceptance testing, external test laboratories, and vendor visits \nStandard weekday business hours; occasional off-hours availability may be required during builds, validation campaigns, or equipment installations \nSalary Range\n$165,000—$200,000 USD\nEqual Opportunity Employment Statement\nBlue Current is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, age, or any other characteristic protected by applicable federal, state, or local law.\nAt-Will Employment & Disclaimer\nEmployment at Blue Current is at-will. This means that either the employee or Blue Current may terminate the employment relationship at any time, for any reason or no reason, with or without cause, and with or without advance notice, subject to applicable law. This job description does not create an express or implied contract of employment, nor does it alter the at-will nature of the employment relationship. The duties, responsibilities, and qualifications described herein are subject to change at the Company's discretion and do not represent all tasks that may be required of this role.\nApplicants must be authorized to work in the U.S. without the need for sponsorship now or in the future.","description_format":"text","description_chars":10530,"description_truncated":false,"requirements":{"experience_years_min":8,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[{"name":"United States","iso":"US","kind":"country"}],"hiring_excludes":[],"relocation_offered":false,"industries":["Energy Storage"],"lifecycle":[{"event":"open","at":"2026-11-06T02:53:05Z"}],"visa":[{"country":"US","licensed_sponsor":true,"evidence":"H-1B filings in 12 months: 1","filings_12m":1,"filings_prev_12m":0,"green_card_filings_12m":0,"median_offered_wage_usd":97500,"route":null,"cap_exempt":false,"checked_at":"2026-10-29T16:27:21+00:00","sources":["US Department of Labor: LCA disclosure data (H-1B, H-1B1, E-3)"],"filings_for_role_12m":0}],"liveness":{"score":86,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.86,"p_room":1,"age_days":0,"expected_fill_days":147,"reasons":["conf:3","win:early"],"computed_at":"2026-11-06T05:58:05Z"},"pay":{"stated_usd_annual":200000,"is_top_pay":true},"html_url":"https://alion.io/job/blue-current-sr-manager-battery-scaleup","json_url":"https://alion.io/job/blue-current-sr-manager-battery-scaleup.json","meta":{"generated_at":"2026-11-06T13:21:09Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":24510,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-07T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":4417582},"rest":"https://alion.io/mcp/rest/get_company?id=4417582"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fblue-current-sr-manager-battery-scaleup"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fblue-current-sr-manager-battery-scaleup"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fblue-current-sr-manager-battery-scaleup"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/blue-current-sr-manager-battery-scaleup\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fblue-current-sr-manager-battery-scaleup"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":3850344}},{"tool":"search_jobs","arguments":{"company":"bluecurrent.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":3850344},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. 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