{"id":3372632,"url":"https://alion.io/job/boston-dynamics-senior-staff-manufacturing-engineer-2","title":"Senior Staff Manufacturing Engineer","company":{"id":47994,"name":"Boston Dynamics","domain":"bostondynamics.com","url":"https://alion.io/company/boston-dynamics","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"B","score":83,"open_postings":3,"ghost_share":0,"stale_share":0.667,"repost_share":0,"time_to_fill_p50_days":50,"computed_at":"2026-11-01T06:10:25Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"staff","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"explicit","locations":["Waltham, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":135000,"max":170000,"currency":"USD","period":"year","gross":null,"usd_annual":170000},"salary_estimate":null,"experience_years_min":8,"visa_sponsorship":true,"relocation_package":false,"has_equity":false,"technologies":[{"name":"CATIA","optional":false},{"name":"GD&T","optional":false},{"name":"SolidWorks","optional":false}],"status":"live","first_seen_at":"2026-10-27T00:00:00Z","employer_posted_date":"2026-10-27","last_verified_at":"2026-11-01T19:19:06Z","board_verified":true,"closed_at":null,"days_open":6,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":6},"description":"Sr. Staff Manufacturing Engineer\nAbout Boston Dynamics:\nBoston Dynamics is a global leader in robotics innovation, renowned for developing highly advanced, dynamic robots that excel in mobility, dexterity, and intelligence. Our cutting-edge robots, including the iconic Atlas, Spot, and Stretch, are pushing the boundaries of automation and redefining how machines interact with the world. At Boston Dynamics, we blend advanced mechanical design, state-of-the-art control systems, and AI-driven perception to create robots capable of performing in unstructured, real-world environments.\nWe are looking for an expert Sr. Staff Manufacturing Engineerto support the Atlasprogram, helping to transform groundbreaking research prototypes into reliable, scalable systems for manufacturing and field deployment.\nAbout the Role:\nAs a Sr. Staff Manufacturing Engineer, you will play a critical role in the optimization and scale-up of low-volume production processes, assembly workflows, and custom tooling to support the assembly, test, and integration of our next-generation humanoid robot. You will work closely with Hardware Engineering, Prototype Operations, Systems Engineering, Behavior and Software teams to ensure that cutting-edge designs can be efficiently and reliably built in a prototype and low-volume production environment.\nThis role requires expert-level technical expertise in cradle-to-grave process implementation, large production system/value-stream design, and an innovative spirit to bridge the gap between product design and manufacturing execution. You will oversee automation equipment, fixture, tool, and jig design and implementation to ensure process repeatability and product quality for Atlasbuilds. This role will also interface with our parent company, Hyundai Motor Group (HMG), leveraging their deep manufacturing expertise in the automotive sector.\nResponsibilities:\nDevelop, optimize, and implement rate production processes and assembly workflows for Atlas, from prototype through low-volume production with a focus on scaling for future production needs.\n\nDesign and implement production system tools including material flow diagrams, value stream maps, floor layouts, and automation integrations.\n\nCollaborate with Hardware Engineering to provide DFM/DFA (Design for Manufacturing & Assembly) input throughout product development, ensuring manufacturability and serviceability.\n\nDesign, fabricate, and validate custom fixtures, tools, and jigs to support mechanical assembly, precision alignment, and testing of electric motors and actuators, ensuring ergonomic and repeatable processes.\n\nDefine assembly sequences, work instructions, and process documentation, including standard operating procedures (SOPs), visual aids, and training materials for assembly technicians.\n\nSupport prototype builds in a hands-on capacity, troubleshooting assembly issues, identifying root causes, and driving corrective actions to improve processes and product designs.\n\nImplement process controls to ensure build quality, dimensional accuracy, and alignment with product performance requirements.\n\nDevelop and implement inspection and test processes, including first article inspections (FAI), in-process quality checks, and final acceptance criteria.\n\nCollaborate with Supply Chain to ensure external fabrication and supplier processes align with internal manufacturing requirements and quality standards.\n\nLead continuous improvement initiatives, applying Lean Manufacturing and Six Sigma methodologies to improve process efficiency, reduce cycle times, and increase yield.\n\nDrive tooling and equipment validation, ensuring custom fixtures and tools are fully qualified for use in production, including performing capability studies where necessary.\n\nQualifications:\nBachelor's degree in Manufacturing, Mechanical, Industrial, Electrical Engineering, or a related field; Master’s degree or PhD a plus.\n\nAt least 8-15 years of relevant experience in Process engineering, process development, or advanced manufacturing, preferably in robotics, aerospace, or complex electromechanical systems.\n\nExpert-level proficiency in CAD software (SolidWorks, CATIA, or similar) for tool/fixture design and review of engineering drawings.\n\nProven track record of DFM/DFA collaboration with design teams to drive manufacturable and serviceable product designs.\n\nHands-on experience developing and validating custom tooling, jigs, and fixtures to support precision mechanical assembly.\n\nExperience developing and validating custom automation equipment to support precision mechanical assembly and improve process efficiency.\n\nExperience writing clear, concise, and detailed work instructions, SOPs, and training materials for assembly technicians.\n\nFamiliarity with precision assembly techniques, including alignment, shimming, fastening, sealing, and torque control for complex assemblies.\n\nExperience working in prototype, low-volume, or high-mix production environments, with an ability to adapt processes for evolving product designs.\n\nStrong understanding of GD&T (Geometric Dimensioning & Tolerancing) and its application in both design and inspection processes.\n\nDemonstrated experience applying Lean Manufacturing, Six Sigma, and root cause analysis methodologies to drive process improvement.\n\nExcellent problem-solving skills with the ability to troubleshoot complex mechanical and electromechanical assemblies.\n\nComfortable working in cross-functional teams, balancing technical, schedule, and cost considerations in a fast-paced environment.\n\nStrong communication skills, with the ability to present technical concepts and influence stakeholders across engineering, operations, and leadership teams.\n\nExperience supporting on-site prototype builds and providing direct manufacturing floor support.\n\nHands-on experience with additive manufacturing, rapid prototyping, machining (e.g. Mill, Lathe) and fabrication (e.g. Welding, Grinding, Bending) techniques for fixture development.\n\nPreferred Qualifications\nExperience developing and documenting CNC machining processes for novel materials and manufacturing methods including specialized gear manufacturing.\n\nExperience supporting humanoid or robotic development programs.\n\nFamiliarity with precision motion systems, actuators, and advanced sensors.\n\nExperience with Product Lifecycle Management (PLM) systems for engineering change control and manufacturing documentation management.\n\nExperience with Manufacturing Execution Systems (MES) for production floor management, process control and visual management.\n\nBackground working with external design firms, contract manufacturers, or suppliers for tool and fixture development.\n\nExperience working in a research-to-product transition environment, where designs and processes evolve rapidly.\n\nTWI Job Instruction and/or Job Methods certified\n\nWe are interested in every qualified candidate who is eligible to work in the United States. However, we are not able to sponsor visas for this position.\nThe salary or hourly pay range for this position will be clearly stated in the job posting as required by Massachusetts law. The base pay range for this position is between $135,000.00- $170,000. Base pay will depend on multiple individualized factors including, but not limited to internal equity, job related knowledge, skills and experience. This range represents a good faith estimate of compensation at the time of posting.\nBoston Dynamics will never ask you to divulge your personal financial or account information as part of its recruiting process.","description_format":"text","description_chars":7570,"description_truncated":false,"requirements":{"experience_years_min":8,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":["Equity"],"hiring_locations":[{"name":"United States","iso":"US","kind":"country"}],"hiring_excludes":[],"relocation_offered":false,"industries":["Logistics & Warehouse Robotics","Industrial Robotics","Humanoid Robots"],"lifecycle":[{"event":"open","at":"2026-10-28T01:37:52Z"}],"visa":[{"country":"US","licensed_sponsor":true,"evidence":"H-1B filings in 12 months: 14","filings_12m":14,"filings_prev_12m":12,"green_card_filings_12m":0,"median_offered_wage_usd":222500,"route":null,"cap_exempt":false,"checked_at":"2026-10-29T16:27:21+00:00","sources":["US Department of Labor: LCA disclosure data (H-1B, H-1B1, E-3)"],"filings_for_role_12m":0}],"liveness":{"score":90,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.903,"p_room":1,"age_days":5,"expected_fill_days":50,"reasons":["conf:9","velocity","win:early"],"computed_at":"2026-11-01T06:10:25Z"},"pay":{"stated_usd_annual":170000,"is_top_pay":false},"html_url":"https://alion.io/job/boston-dynamics-senior-staff-manufacturing-engineer-2","json_url":"https://alion.io/job/boston-dynamics-senior-staff-manufacturing-engineer-2.json","meta":{"generated_at":"2026-11-02T00:23:59Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":579,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-03T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":47994},"rest":"https://alion.io/mcp/rest/get_company?id=47994"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fboston-dynamics-senior-staff-manufacturing-engineer-2"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fboston-dynamics-senior-staff-manufacturing-engineer-2"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fboston-dynamics-senior-staff-manufacturing-engineer-2"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/boston-dynamics-senior-staff-manufacturing-engineer-2\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fboston-dynamics-senior-staff-manufacturing-engineer-2"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":3372632}},{"tool":"search_jobs","arguments":{"company":"bostondynamics.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":3372632},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. 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