{"id":1289507,"url":"https://alion.io/job/boston-materials-advanced-energy-transfer-materials-process-development-engineer","title":"Process Development Engineer","company":{"id":1898440,"name":"Boston Materials | Advanced Energy Transfer Materials","domain":"bomaterials.com","url":"https://alion.io/company/bomaterials","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Lever","truth_index":{"grade":"C","score":60,"open_postings":12,"ghost_share":0.667,"stale_share":0,"repost_share":0,"time_to_fill_p50_days":null,"computed_at":"2026-10-21T05:46:15Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":null,"employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Billerica, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":120000,"max":180000,"currency":"USD","period":"year","gross":null,"usd_annual":180000},"salary_estimate":null,"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-04-30T14:08:33Z","employer_posted_date":"2026-04-30","last_verified_at":"2026-10-21T08:00:15Z","board_verified":true,"closed_at":null,"days_open":173,"trust":{"level":"ghost","repost_count":0,"flags":["stale","company_stale"],"days_open":173},"description":"The Role\nBoston Materials’ New Product Introduction (NPI) team is looking for an experienced ProcessDevelopmentEngineer who can turn cutting-edgeR&D into reliable, production-ready manufacturing. In this role, you’llwork closely with Engineering and Operations to translate new processes into clear, repeatable procedures that support our next generation of thermal interface materials.\nYou’llown the details of process control and data analysis, implement rigorous monitoring to spot patterns, uncover root causes, and push systems to meet high safety, capacity, and yield targets. This work isn’tjust about maintainingstability, it’ssolving hard problems, removing bottlenecks, and unlocking the keys to scaling production processes to high-volume operations.\nIf you’redriven by troubleshooting complex systems, validatingbold ideas, and building processes that stand up to real-world production, this is the place to do it.\nYour Responsibilities\nDesign and optimize novel chemical/materials processes for commercial production of advanced materials.\nDeliver key Release-to-Manufacturing milestones and capacity scaling across new manufacturing and quality processes. \nDevelop and execute DOE’s that improve understanding of process fundamentals and ultimately lead to increases in process stability, capability, and scale. \nPerform root cause analysis and resolution of assignable cause variation. \nIdentify, select, and implement instrumentation, controls, etc. to enable process and material characterization necessary to achieve developmental goals. \nConceive new process equipment designs or modifications to commercially available equipment to suit process requirements. Lead activities of external vendors or internal counterparts to execute these designs/modifications. \nAssist Operations team in devising and implementing workflow improvements.\nWork with quality engineers to establish quality metrics that assure product form, fit, and function.\nLead process FMEA for new processes. \nConspicuously exemplify high standards of safety, organization, communication, and documentation. \nImplement 6S for production equipment and workstations. \nWork effectively in a startup or small company setting. Embrace challenges, adapt to changes, and continuously seek to improve.\nYour Skills and Expertise\nBachelor's or Master’s degree in Chemical Engineering or Materials Science strongly preferred; equivalent experience considered. \nDemonstrated success developing chemical processes, roll-to-roll systems, and other continuous manufacturing workflows. \nHands-on ability to perform hazard analyses, define engineering controls, and ensure safe operation of complex processes. \nStrong understanding of sensing technologies and data acquisition methods for process monitoring and control. \nCommitment to 6S principles and building clean, organized, and efficient work areas. \nConsistent track record of driving continuous improvement initiatives that raise throughput, quality, and reliability. \nAbility to perform process FMEAs to identify risks, prioritize mitigations, and strengthen process robustness. \nSolid grounding in applied statistics, including capability analysis, control charts, ANOVA, and hypothesis testing. \nSummary of Benefits\nHealth, Vision & Dental - Boston Materials pays 75% of Health, Vision and Dental Care coverage for employee and dependents \nUnlimited Paid Time Off \nHolidays: 14 days/year","description_format":"text","description_chars":3418,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Energy Storage","Advanced Materials"],"lifecycle":[{"event":"open","at":"2026-09-26T07:33:07Z"}],"visa":[],"liveness":{"score":3,"band":"cold","label":"Long shot","p_open":1,"p_active":0.124,"p_room":0.28,"age_days":173,"expected_fill_days":23,"reasons":["conf:1","stale_co","ghost","win:tail","crowd:"],"computed_at":"2026-10-21T05:46:15Z"},"pay":{"stated_usd_annual":180000,"is_top_pay":true},"html_url":"https://alion.io/job/boston-materials-advanced-energy-transfer-materials-process-development-engineer","json_url":"https://alion.io/job/boston-materials-advanced-energy-transfer-materials-process-development-engineer.json","meta":{"generated_at":"2026-10-21T08:10:15Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":11615,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-22T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":1898440},"rest":"https://alion.io/mcp/rest/get_company?id=1898440"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fboston-materials-advanced-energy-transfer-materials-process-development-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fboston-materials-advanced-energy-transfer-materials-process-development-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fboston-materials-advanced-energy-transfer-materials-process-development-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/boston-materials-advanced-energy-transfer-materials-process-development-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fboston-materials-advanced-energy-transfer-materials-process-development-engineer"}]}