{"id":2177472,"url":"https://alion.io/job/bright-machines-automation-reliability-performance-manager","title":"Automation Reliability & Performance Manager","company":{"id":47998,"name":"Bright Machines","domain":"brightmachines.com","url":"https://alion.io/company/bright-machines","size_band":"201-500","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Lever","truth_index":{"grade":"A","score":93,"open_postings":14,"ghost_share":0,"stale_share":0.071,"repost_share":0,"time_to_fill_p50_days":70,"computed_at":"2026-10-17T05:46:00Z"}},"role":"Operations","role_family":"Operations","seniority":"middle","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Florence, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":53000,"max_usd":105000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":1837},"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Power BI","optional":true},{"name":"SQL","optional":true}],"status":"live","first_seen_at":"2026-10-01T15:25:23Z","employer_posted_date":"2026-10-01","last_verified_at":"2026-10-17T13:42:18Z","board_verified":true,"closed_at":null,"days_open":15,"trust":{"level":"ok","repost_count":0,"flags":[],"days_open":15},"description":"ABOUT THE ROLE\nThe Automation Reliability & Performance Manager owns the performance and reliability of the robotic assembly equipment at our Florence, Kentucky production facility. This role leads a team of Automation Engineers, reports to the Site Operations Director, and serves as the link between the production floor and Bright Machines’ Automation/Controls, Software, Systems Engineering, Mechanical Design, and Quality teams, as well as equipment vendors. You’ll use downtime data, structured loss analysis, and hands-on troubleshooting to turn every stop and fault into prioritized improvements, raise machine availability, and build the maintenance program, rapid-build shop, and spare parts storeroom that sustain those gains. Strong leadership, data discipline, and experience in automated manufacturing environments are key to success.\nThis role supports a 24/7 manufacturing site. Your Automation Engineers cover a primary on-call rotation, and you serve as the final escalation point outside standard hours.\nWHAT YOU WILL BE DOING\nOwn technical availability for all robotic and automated equipment on site\nStandardize downtime capture, including failure reason codes, stop definitions (including microstops), and structured shift logs from Automation Engineers\nPareto losses by frequency, duration, and impact; maintain a ranked top-loss list and drive countermeasures to closure, verified with before/after data\nPartner with Automation/Controls, Software, Systems Engineering, Quality, and vendors on fixes, and feed recurring failure modes into the Bright Machines equipment and software roadmap\nReport weekly on availability, MTBF, MTTR, top-loss closure rate, PM completion, parts availability, and data capture completeness; represent technical performance at daily standups and gemba walks\nLead, hire, and develop a team of Automation Engineers covering 24/7 operations, including scheduling, on-call rotation, and coaching on root cause analysis\nOwn maintenance safety for robotic equipment, including LOTO, NFPA 70E, robot cell safety (ISO 10218 / ANSI/RIA R15.06), and verification of safety systems during PM and acceptance\nBuild and run a full-spectrum maintenance program (autonomous, preventive, corrective, and predictive), including criticality ranking, PM schedules, calibration, and the CMMS\nServe as technical lead for final acceptance of new equipment, ensuring documentation, backups, spares, and safety validation are complete before production\nRun the on-site rapid-build shop for fixtures, jigs, and end-of-arm tooling, and manage spare parts inventory, budget, and vendor relationships\nWHAT YOU BRING\nBachelor’s degree in Mechanical, Electrical, or Mechatronics Engineering (or equivalent hands-on experience)\n7+ years in reliability, maintenance, or automation engineering, including 3+ years leading a technical team in a high-mix robotic or automated environment\nProven record of improving equipment availability through structured loss analysis, with before/after results\nExperience building or improving downtime data capture, including reason codes, stop definitions, and data quality discipline\nStrong root cause analysis skills (5-Why, fishbone, PFMEA) and working knowledge of OEE loss structures, TPM, and criticality-based maintenance planning\nHands-on familiarity with automation hardware (servo systems, pneumatics, vision, conveyors, end-of-arm tooling) and the ability to troubleshoot PLC logic and industrial robot controllers\nSolid grounding in maintenance safety, including LOTO, NFPA 70E, and robot cell safety systems\nExperience with a CMMS (SAP PM, Fiix, UpKeep, or equivalent)\nAbility to drive improvements through teams you don’t manage, using data rather than escalation\nClear written and verbal communication, with concise reporting and well-framed escalations\nAvailability outside standard hours as the final escalation point for a 24/7 operation\nIT WOULD BE NICE IF YOU HAD\nExperience with a CMMS (SAP PM, Fiix, UpKeep, or equivalent)\nExperience building a full-spectrum maintenance program (AM, PM, CM, and PdM) from scratch\nExperience with data-driven or AI-assisted predictive maintenance, including turning equipment data into maintenance triggers\nExperience leading technical machine acceptance, including schematics, spare parts lists, PLC backups, and license documentation\nExperience standing up or managing a spare parts storeroom with accountability for availability and cost\nProficiency with data tools such as SQL or Power BI for loss analysis\nExperience developing training for engineers who then coach operators\nBackground in electronics, server, or data center hardware 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