Maintenance Technician

Key Accountabilities

Maintenance

• Perform preventive, predictive, and corrective maintenance on mechanical equipment and plant assets to ensure reliable and efficient operations.

• Manufacture fabricated bake oven block frames, refurbish existing precast moulds and construct brand-new moulds as required.

• Perform routine maintenance on precast mixer blades and all equipment across the entire precast production line to guarantee continuous manufacturing stock supply of precast components.

Equipment Breakdown Troubleshooting & Vendor Coordination

• Liaise and coordinate with mechanical and electrical service providers for complex equipment failures.

• Independently diagnose and fix minor equipment malfunctions on-site;

• Arrange third-party technicians to resolve major technical issues to reduce unplanned production breakdown time.

Maintenance Planning & Execution

• Define maintenance planning and ensure the support on shutdown activities, equipment overhauls, and maintenance projects while ensuring work is completed safely, efficiently, and within schedule.

Equipment Inspection & Performance Monitoring

• Conduct routine inspections, identify all critical machine spare parts, and maintain sufficient stock levels.

• Develop planned replacement schedules for worn components to replace parts before equipment failure occurs.

• Create, distribute, and review daily & weekly equipment maintenance checklists completed by production operators to ensure all inspection tasks are fully executed.

Building & External Yard Facility Maintenance

• Carry out full maintenance for factory buildings, office areas and external yards, including regular weed control and structural repairs.

• Conduct timely corrective actions for all safety observations (SOFI) raised on site to rectify unsafe working conditions and improve overall site safety standards.

Documentation & Compliance

• Maintain maintenance records, inspection reports, and technical documentation while ensuring compliance with engineering standards, statutory regulations, and safety requirements.

• Comply with mandatory PPE requirements, Take 5 risk assessments, LOTOTO isolation procedures and all site safety protocols at all times.

• Follow S7 site safety standards, implement all safety improvement actions, and strive to achieve zero safety incidents within the production area.

Cross-Functional Collaboration

• Collaborate with Production and external service providers to support equipment upgrades, maintenance activities, and continuous improvement initiatives.

Continuous Improvement

• Contribute to reliability improvement programs and maintenance optimization initiatives to enhance equipment performance, reduce maintenance costs, and improve operational efficiency.

Ad-hoc tasks assigned by line manager

Qualifications and Experience

• Education:

• Diploma in mechanical engineering is preferred

• Trade background in mechanical maintenance, welding, hydraulics or pneumatics;

• Formal training in industrial machinery troubleshooting is preferred.

• Completed certified safety training covering Take 5, LOTOTO and site isolation procedures.

• Experience & Industry Exposure

• Practical hands-on experience maintaining heavy manufacturing or precast production line equipment;

• Prior experience repairing molds, mixing machinery and factory structural frames is highly advantageous.

• Strong EHS awareness, knowledge, and experiences.

• Related experience in the refractory industry is preferred.

• Technical Knowledge & Systems

• Competent in daily, quarterly and annual planned maintenance inspection management;

• Able to develop equipment adjustment and parts replacement schedules.

• Proficient in fault diagnosis for all types of mechanical production equipment.

Skills and Competencies

Technical skills:

• Skilled in welding, hydraulic & pneumatic system maintenance, and industrial cutting tool operation

• Strong mechanical troubleshooting capability for production line machinery

• Proficient use of all standard hand tools: pliers, screwdrivers, drills, wrenches

• Ability to fabricate, refurbish and repair precast mold and bake oven block frames

• Spare parts stock control and preventive maintenance scheduling

• Basic Word/Excel skill to update and manage maintenance documentation

Problem solving & Communication:

• Independently resolve minor equipment faults; escalate and organize external support for major failures

• Analyze maintenance checklist data to identify recurring equipment risks

• Clear communication with Operation/Production Manager on maintenance status, spare part shortages and safety issues

EHS competencies:

• Full understanding and strict execution of S7 safety rules, Take 5 risk assessment, LOTOTO lockout-tagout procedures

• Strict adherence to mandatory PPE and all site work safety standards