{"id":3865729,"url":"https://alion.io/job/caterpillar-manufacturing-engineer-26","title":"Manufacturing Engineer","company":{"id":176554,"name":"Caterpillar","domain":"caterpillar.com","url":"https://alion.io/company/caterpillar","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"A","score":97,"open_postings":146,"ghost_share":0,"stale_share":0.103,"repost_share":0.021,"time_to_fill_p50_days":32,"computed_at":"2026-11-08T05:47:12Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Hosur, India"],"countries":["IN"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":8,"visa_sponsorship":false,"relocation_package":true,"has_equity":false,"technologies":[{"name":"AutoCAD","optional":false},{"name":"Microsoft Office","optional":false},{"name":"Power BI","optional":false},{"name":"SolidWorks","optional":false}],"status":"live","first_seen_at":"2026-11-06T11:58:31Z","employer_posted_date":"2026-11-06","last_verified_at":"2026-11-08T17:53:56Z","board_verified":true,"closed_at":null,"days_open":2,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":2},"description":"Career Area:\nManufacturingJob Description:\nYour Work Shapes the World at Caterpillar Inc.\nWhen you join Caterpillar, you're joining a global team who cares not just about the work we do - but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here - we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.\nCaterpillar Inc is the world’s leading manufacturer of off-highway machinery and diesel and natural gas engines. The Caterpillar brand is recognised worldwide and is synonymous with quality and reliability.\nThe Industrial Power Systems Division currently has a new and exciting opportunity for a Manufacturing Engineer. This position works both independently and as part of a team to maintain and improve processes and systems used in manufacturing. In addition, Manufacturing Engineers function as a specialist and subject matter expert for technical planning throughout a manufacturing facility. As Manufacturing Engineer, you will have an opportunity to provide the technical expertise necessary to design, develop, and implement manufacturing systems, manufacturing operations and state of the art machines.\nJOB PURPOSE: To provide expertise in specific areas of the manufacturing process to ensure the most efficient and cost-effective manufacture of product.\nJob Duties/Responsibilities may include, but are not limited to:\nTechnical Specialist Role in Manufacturing Engineering\nThe staff position is designed to operate as a specialist within a distinct technical phase of the manufacturing engineering function. This role typically encompasses a broad spectrum of major areas such as releasing processes, engine assembly, testing procedures, paint processing, assembly workflows, facility layout, establishment of work standards, and ongoing manufacturing development. As a specialist, the incumbent is expected to possess deep expertise and provide guidance in these critical domains to ensure efficient and effective manufacturing operations.\nProject Coordination and Evaluation\nWork assignments undertaken by incumbents in this role may vary in scope, ranging from highly specialised tasks to broader projects that require coordination and collaboration with other staff members. This collaborative approach ensures that larger projects are completed effectively and efficiently by integrating the expertise of various personnel.\nProject Evaluation and Logical Planning\nIncumbents are responsible for evaluating projects to clearly define the desired outcomes. This process involves determining the most logical and practical approaches to achieve these results, taking into account all relevant aspects of the project.\nAssessment of Requirements\nAs part of the project evaluation, various factors are assessed including cost, annual personnel requirements, equipment, available space, and other pertinent information. This comprehensive analysis is essential to accurately determine the overall requirements necessary for successful project execution.\nFeasibility Studies and Recommendations\nFeasibility studies are prepared to evaluate the appropriateness and cost-effectiveness of proposed initiatives. Based on these studies, recommendations are submitted to guide decision-making and ensure that project objectives are met in a manner that optimises resources and delivers value.\nResults contribute to the effective management decisions in determining the most efficient processes, methods, machinery, tools, equipment, services and systems needed in the manufacture of product.\nAdheres to established standards, policies and practices relating to quality, cost reduction, safety, ergonomics, etc. in performing assigned duties.\nImpact on Manufacturing Decisions and Standards Compliance\nThe outcomes produced by the technical specialist play a pivotal role in guiding management towards informed decision-making. These results assist in identifying and selecting the most efficient processes, methodologies, machinery, tools, equipment, services, and systems required for manufacturing products. By facilitating the evaluation and optimisation of these elements, the specialist ensures that production is carried out in a manner that enhances operational efficiency and effectiveness.\nIn addition to supporting management decisions, the specialist consistently follows established standards, policies, and practices in all assigned duties. This adherence encompasses aspects such as quality assurance, cost reduction, safety protocols, and ergonomic considerations. By maintaining compliance with these guidelines, the specialist contributes to a safe, efficient, and cost-effective manufacturing environment, while also upholding the organisation’s commitment to high-quality production.\nYou will act as a technical specialist and change leader, driving:\nNew Product Introduction (NPI)\nDigital Manufacturing, AI & Industry 4.0 initiatives\nLean transformation and productivity improvements\nAdvanced tooling, automation, and smart factory solutions\nThis is a high-ownership role requiring both hands-on engineering depth and strategic thinking.\nDigital Manufacturing, AI & Analytics Expectations:\nDevelop and deploy data-driven manufacturing systems leveraging MES, IIoT, and enterprise data platforms\nDesign and implement interactive dashboards and reports using Microsoft Power BI to monitor:OEE, cycle time, downtime, and bottlenecks\nFirst-pass yield, defect trends, and rework\nTool performance (torque tools, leak testers, etc.)\n\nEnable real-time shopfloor visibility through integrated data pipelines (MES + IoT + ERP)\nDrive advanced analytics and AI/ML initiatives, such as:Predictive maintenance for critical equipment\nQuality prediction using process parameters\nTorque signature and leak test data analytics\nProduction optimization and line balancing\n\nTranslate data insights into actionable improvements on the shopfloor (closed-loop problem solving)\nAI / ML & IIoT Expectations:\nIdentify and implement AI/ML use cases aligned with manufacturing KPIs (cost, quality, delivery)\nWork with cross-functional teams (IT/Data/Operations) to:Build data models\nValidate insights\nDeploy scalable solutions\n\nImplement IIoT-based connectivity for machines, tools, and testing equipment\nEnable data acquisition, cleansing, and standardization for analytics readiness\nActual work assignments may be typified as follows:\nOversee the projection, assessment, specification, and procurement of new or replacement machine tools.\nOffer engineering consultation on manufacturing processes, tooling and gauging requirements, and conduct detailed cost and delivery analyses.\nSpecialize in designing fixtures for assembly, pressing, work holding, and developing specialized machining and assembly tools.\nDevelop and execute cost reduction initiatives aligned with Lean Manufacturing principles.\nProvide accurate estimates for design, processing, manufacturing, and inspection hours required for tooling components to support all aspects of final product delivery.\nUtilize computer-aided design and engineering software to fulfill job functions efficiently.\nDemonstrate expertise in materials selection for tools used in engine assembly, including jigs and fixtures.\nPossess strong proficiency in the manufacturing processes of jigs and fixtures, such as assembly, machining, fabrication, and welding.\nAnalyze tooling failures and evaluate tool characteristics and operational requirements.\nPlan factory layouts to optimize space utilization in response to rearrangements, newly implemented processes, or facility expansions.\nAssess the need for upgraded facilities and contribute to comprehensive assembly planning.\nDevelop and implement assembly processes in accordance with CPPD (Concurrent Process and Product Development) and NPI (New Product Introduction) design changes.\nLead the transition of new products from engineering to manufacturing seamlessly.\nEmploy creative problem-solving strategies to address operational challenges, including ergonomics, safety improvements, process efficiency, bottlenecks, and quality issues.\nManage projects to ensure the implementation of efficient and cost-effective systems that deliver high-quality products.\nCoordinate the application, procurement, processing, installation, and capability verification for new equipment.\nProvide technical manufacturing support in process control and facilitate internal certification procedures.\nOversee the procurement and integration of machine tools, controls, and related equipment to ensure adoption of the latest technology for increased efficiency and economic operation.\nInnovate production methods through the application of lean engineering principles.\nEnhance shop floor space utilization for improved operational flow.\nDevelop APQP process documentation-such as assembly procedures, test protocols, BOMs, process flows, and FMEAs-in collaboration with cross-functional teams.\nImplement assembly processes in compliance with Caterpillar standard operating procedures.\nRequired Qualifications:\nBachelor's Degree in Mechanical Engineering.\n8 to 12 years in manufacturing engineering; including NPI experience.\nExperience in AI initiatives in manufacturing environment, Internet of Things (IOT) and Industry 4.0 concepts is preferred.\nExperience in using Dataiku, Sidekick and other AI Platforms for developing automations to simplify & streamline manufacturing operations.\nHands-on experience in data visualization and analytics tools such as Microsoft Power BI\nStrong understanding of:Manufacturing data structures (MES, ERP, shopfloor signals)\nKPI frameworks (OEE, FPY, MTBF, MTTR)\n\nAbility to:Build dashboards from raw data\nInterpret trends and drive decisions\nPresent insights to cross-functional teams\n\nTool design experience: Jigs, fixtures, gauges.\nSkilled in CREO, SolidWorks, AutoCAD.\nAble to manage multiple tasks and priorities.\nDemonstrated leadership abilities combined with strong written and verbal communication skills to effectively collaborate both internally and externally across all levels of an organization.\nStrong interpersonal skills; effective working independently or in teams.\nSkilled in data collection, analysis, root cause investigation, and metrics.\nSAP ERP and MES experience preferred.\nAdvanced Microsoft Office, Teamcenter, and Virtual Build proficiency.\nKnowledge of mechanical/electrical manufacturing, assembly, and testing.\nEngine assembly experience preferred.\nAutomotive or engine assembly launch experience.\nExperience with Leak Test and Torque Tools.\nDesired Qualifications:\nPossesses a Master’s degree in Mechanical Engineering or a related discipline.\nDemonstrates experience working in complex environments, including but not limited to robotics, automation, special-purpose machinery, material handling, and assembly equipment.\nHighly proficient in Lean Manufacturing and Continuous Improvement principles and methodologies.\nExhibits comprehensive knowledge of manufacturing concepts, with a focus on engine assembly, engine testing, and painting processes.\nExperience in:Integrating Power BI with MES / SAP / IoT platforms\nCreating real-time or near real-time dashboards\nUsing data models for predictive insights (not just reporting)\n\nAdditional information: This job required 5 working days from office\nThis Job Description is intended as a general guide to the job duties for this position and is intended for the purpose of establishing the specific salary grade. It is not designed to contain or be interpreted as an exhaustive summary of all responsibilities, duties and effort required of employees assigned to this job. At the discretion of management, this description may be changed at any time to address the evolving needs of the organization. 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