{"id":2384459,"url":"https://alion.io/job/charter-manufacturing-process-engineer-machining-maintenance-refractory","title":"Process Engineer - Machining, Maintenance, Refractory","company":{"id":2125746,"name":"Charter Manufacturing","domain":"chartermfg.com","url":"https://alion.io/company/chartermfg","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Woodstock, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":82000,"max":102500,"currency":"USD","period":"year","gross":null,"usd_annual":102500},"salary_estimate":null,"experience_years_min":5,"visa_sponsorship":true,"relocation_package":false,"has_equity":false,"technologies":[{"name":"SolidWorks","optional":true}],"status":"live","first_seen_at":"2026-10-12T20:02:47Z","employer_posted_date":"2026-10-12","last_verified_at":"2026-10-13T00:33:21Z","board_verified":true,"closed_at":null,"days_open":0,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":0},"description":"Charter Manufacturing is a fourth-generation family-owned business where our will to grow drives us to do it better. Join the team and become part of our family!\nCharter Casting is hiring a Process Engineer for Machining, Maintenance, and Refractory!\nMake an impact where engineering meets hands-on manufacturing!\nCharter Casting is seeking a Process Engineer to drive continuous improvement across maintenance, refractory, and machining operations at our Woodstock, IL facility. In this role, you'll tackle meaningful engineering challenges, optimize manufacturing processes, and lead projects that improve safety, quality, productivity, and cost competitiveness. You'll collaborate with cross-functional teams to turn innovative ideas into practical solutions while helping shape the future of our manufacturing operations.\nPosition specifics:\nLocation: Woodstock, IL\nSchedule: Onsite\nTravel: Up to 10% to other Charter locations or vendors\nWork Authorization: Applicants must be authorized to work for any employer in the U.S. Charter Manufacturing is unable to sponsor employment visas at this time.\nKey responsibilities:\nDrive process improvements across maintenance, refractory, and machining operations to enhance safety, product quality, manufacturing yield, throughput, and operational efficiency.\nLead continuous improvement initiatives using Lean Manufacturing, Six Sigma, and structured problem-solving techniques to reduce process variation, eliminate waste, and improve performance.\nTroubleshoot manufacturing challenges by partnering directly with production teams, analyzing process data, identifying root causes, and implementing sustainable corrective and preventive actions.\nManage engineering and capital projects from investigation and cost estimation through financial justification, equipment installation, implementation, and startup, collaborating with internal teams and external contractors.\nSupport new equipment and process development by partnering with Engineering and Operations to introduce new components, materials, technologies, and manufacturing methods.\nDevelop process standards and performance metrics, including standard operating procedures, work instructions, process control plans, and operational KPIs to drive consistency and measurable results.\nChampion a culture of continuous improvement by coaching and collaborating with cross-functional teams, removing barriers to progress, and recognizing achievements that strengthen operational performance.\n\nWhat you'll need:\nBachelor's degree in Engineering or a related field.\n3+ years of experience improving processes in a manufacturing environment.\nExperience with Lean Manufacturing and problem-solving methodologies, including Kaizen, 5S, and Six Sigma.\nKnowledge of manufacturing processes, production equipment, workflow, plant layout, and assembly methods.\nWorking knowledge of Statistical Process Control (SPC), PFMEA, process control plans, process flow diagrams, and part routings.\nStrong analytical, troubleshooting, communication, and cross-functional collaboration skills, with the ability to lead or participate in multiple improvement projects.\nBasic proficiency with 2D/3D CAD software.\nNice to have:\n5+ years of experience leading safety, quality, and process improvement initiatives in manufacturing.\nExperience with CNC programming and machining processes.\nSix Sigma Green Belt certification or higher from a recognized organization.\nDemonstrated success applying Lean Manufacturing, continuous improvement, and value stream methodologies.\nProven project management experience, including leading Kaizen events or improvement projects.\nExperience with SolidWorks or Pro/ENGINEER (Pro/E).\nProficiency with statistical analysis, flowcharting, and process mapping software.\nReady to put your engineering expertise to work and make a measurable impact?\nJoin a team where collaboration, innovation, and continuous improvement drive success. Take the next step in your career with Charter Casting-apply today!\n#LI-PF1\n#LI-ONSITE\n#CharterManufacturing\n#CharterCareers\n#OneFamilyOneTeam\n#CharterCasting\nThe annual hiring range for this position is: $82,000-$102,500. The actual base pay offered to the successful candidate will depend on various factors, including but not limited to job-related skills, experience, and qualifications. Compensation decisions are tailored to the unique circumstances of each position and candidate.We offer comprehensive health, dental, and vision benefits, along with a 401(k) plan that includes employer matching and profit sharing. Additionally, we offer company-paid life insurance, disability coverage, and paid time off (PTO).","description_format":"text","description_chars":4668,"description_truncated":false,"requirements":{"experience_years_min":5,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":["Life insurance"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Metals & Metallurgy","Metal Fabrication"],"lifecycle":[{"event":"open","at":"2026-10-12T20:02:47Z"}],"visa":[],"liveness":{"score":86,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.86,"p_room":1,"age_days":0,"expected_fill_days":25,"reasons":["conf:5","win:early"],"computed_at":"2026-10-13T05:45:00Z"},"pay":{"stated_usd_annual":102500,"is_top_pay":false},"html_url":"https://alion.io/job/charter-manufacturing-process-engineer-machining-maintenance-refractory","json_url":"https://alion.io/job/charter-manufacturing-process-engineer-machining-maintenance-refractory.json","meta":{"generated_at":"2026-10-13T11:11:19Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":17235,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-14T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":2125746},"rest":"https://alion.io/mcp/rest/get_company?id=2125746"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fcharter-manufacturing-process-engineer-machining-maintenance-refractory"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fcharter-manufacturing-process-engineer-machining-maintenance-refractory"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fcharter-manufacturing-process-engineer-machining-maintenance-refractory"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/charter-manufacturing-process-engineer-machining-maintenance-refractory\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fcharter-manufacturing-process-engineer-machining-maintenance-refractory"}]}