Senior Electrical and Maintenance Engineer

The Senior Electrical and Maintenance Engineer will be a key member of our team, responsible for troubleshooting and repairing complex manufacturing equipment. This role requires a hands-on approach and a strong understanding of electrical systems, with a focus on thin film deposition vacuum systems. The ideal candidate will have has basic knowledge of LabView software controls. This position is in a 24-7 manufacturing environment and the person must be able to work independently and as part of a team to keep operations running.

Responsibilities:

• Safety

  • Ensure all equipment adheres to safety standards (OSHA, NEC) and "implement robust electrical safety protocols for high-voltage applications to protect personnel and equipment."
  • Maintain a clean and safe work environment
  • Work to eliminate unsafe conditions.
• Maintenance & Repair:
  • Perform troubleshooting and repair of existing equipment, spanning low-voltage DC circuits, HMI, sensor interfaces, and computer systems to AC line voltage and high-voltage, three-phase power supplies.
  • Conduct preventative maintenance to minimize downtime and optimize equipment performance.
• Programming & Control Systems:
  • maintain current software for equipment control and automation.
  • Should know basic programming languages and software hierarchy Python and C++
  • "Experience with data acquisition using National Instruments-based hardware systems (DAQmx, cRIO, cDAQ, or PXI)" is preferred.
  • Utilize programming skills for "PLC programming and human-machine interface (HMI) development, ensuring intuitive and efficient operation of automated processes."
  • "Develop software/firmware for microcontrollers and computer interfaces to manage process parameters, data logging, and safety interlocks."
  • Utilize AI to enhance systems and controls, reduce down time and analyze PM data trends
• Technical Expertise:
  • Knowledge of "vacuum technology systems, including pumps, gauges, and mass flow controllers, and thin-film deposition principles (PVD/CVD) to optimize equipment functionality" is a plus.
  • Ensure all equipment adheres to safety standards (OSHA, NEC) and "implement robust electrical safety protocols for high-voltage applications to protect personnel and equipment."
• Equipment Design & Development:
  • Design and build new electrical systems for bespoke manufacturing equipment, ensuring seamless integration with existing processes.
  • Develop detailed schematics, wiring diagrams, and assembly instructions for new and modified equipment.

Qualifications:

• Bachelor's degree in Electrical Engineering, Computer science, Automation Engineering, or a related cross functional degree with related experience in the field.
• Should have a minimum of 5 years’ experience working as a Maintenance engineer in a high tech industry
• Proven experience in a manufacturing or industrial setting, specifically with vacuum systems or semiconductor equipment preferred.
• "Strong proficiency in trouble shooting, reading and interpreting electrical schematics, and technical documentation."

• Experience with a range of electrical components, from "low-power logic circuits and sensor technology to high-power three phase power supplies."

Key Technical Skills & Desired Experience:

• Maintenance and repair
  • Trouble shooting electrical systems.
  • Hands on mechanical abilities to repair and replace hardware
  • Organized and able to handle multiple projects
• LabVIEW Proficiency (Desired):
  • Some experience working with LabVIEW is a significant advantage in our existing hardware driven environment.
• Additional Technical Skills:
  • "Familiarity with various communication protocols (e.g., EtherNet/IP, Modbus, RS-232/485) for device integration and networking."
  • Experience in programming and interfacing various manufacturing systems is desirable (i.e. Oracle with LabVIEW or Python).

• Troubleshoot and repair electrical systems and components, including computer interfaces and standalone pumps.
• Maintain and optimize vacuum systems, ensuring their efficient operation.
• Perform regular maintenance and inspections to identify potential issues and prevent equipment downtime.
• Collaborate with the manufacturing team to ensure smooth 24/7 operations and provide timely support.
• Document all maintenance activities, creating detailed reports and records.
• Train and mentor junior engineers, sharing knowledge and best practices.
• Stay updated with industry trends and advancements in electrical engineering.
• Work closely with the R&D team to implement new technologies and improvements.
• Ensure health and safety standards are met during maintenance activities.

• Bachelor's degree in Electrical Engineering, Computer Engineering, or a related field (BSEE, BSCE, or equivalent).
• 5+ years of experience in electrical troubleshooting and repair of manufacturing equipment.
• Strong knowledge of vacuum systems is highly preferred.
• Hands-on experience with computer interfacing and electrical system diagnostics.
• Basic knowledge of LabView software controls, with the ability to learn and adapt quickly.
• Excellent problem-solving and analytical skills, with a methodical approach to troubleshooting.
• Strong communication skills for effective collaboration with team members and stakeholders.
• Ability to work independently and manage time efficiently, often requiring extended work hours.
• A proactive and safety-conscious mindset, ensuring a secure working environment.
• Willingness to continuously learn and adapt to new technologies and industry practices.