Sr Continuous Improvement Engineer

The Continuous Improvement Engineer Sr will be responsible for leading manufacturing process improvements incorporating time-saving suggestions, implementing productivity improvement processes, and sustaining efficiency through the lean six sigma program, with the goal of ensuring optimal customer satisfaction, program efficiency, and financial effectiveness. This position also supports manufacturing of products for medical devices with work including operational systems development, time studies, process flow analysis, lines balancing, layout design, operational needs and process efficiencies.

Essential Functions & Accountabilities:

• Lead Time Study initiatives, including methodology development, data analysis, and employee training.

• Lead Layout Improvements proposal design to improve productivity and space optimization.

• Analyze production schedules, engineering specifications, process flows, and other information to understand methods that are applied and activities that take place in manufacturing.

• Manage and execute cross-functional continuous improvement initiatives utilizing Lean, Six Sigma, DMAIC, Kaizen, VSM, and other operational excellence methodologies.

• Lead and train teams in the implementation and sustainment of 5S and Lean initiatives.

• Drive cost reduction projects and productivity improvements that generate measurable financial impact.

• Facilitate problem-solving workshops, root cause investigations, and corrective implementation across manufacturing operations.

• Mentor engineers, supervisors, and functional teams on Industrial Engineering and Continuous Improvement tools.

• Perform other duties and tasks assigned by management.

Qualifications:

Knowledge, Skills and Abilities:

• Coordinate and support lean and six sigma initiatives across multiple departments, with management guidance to ensure focus on company goals and priorities.

• Proven experience with medical devices regulations including FDA, ISO standards and other industry specific compliance requirements for operations. Ability to interpret and apply complex technical documentation such as engineering drawings, standard operating procedures (SOPs), and technical manuals.

• Committed to delivering high-quality service to internal and external customers, with a proactive approach to problem-solving and continuous improvement.

• Strong, clear, and assertive communication skills, both verbal and written, to influence, instruct, and collaborate effectively at all organizational levels.

• High ability to manage multiple priorities and assignments simultaneously while maintaining focus on deadlines and objectives.

• ownership and dedication to supporting the development and performance of internal customers.

• Must be able to use and train in problem solving techniques and think independently in a constantly changing production environment

• Demonstrates high emotional intelligence, patience, and professionalism when addressing challenging behaviors or learning barriers.

• Solid teamwork and communication skills.

• Strong ability to influence stakeholders and negotiate priorities to support training objectives and continuous improvement. Proven experience in identifying, evaluating, and leading initiatives that generate measurable cost savings and operational efficiencies.

Experience:

• 5 - 7 years of experience in continuous improvement, operations in regulated environments.

• 5 - 7 years of Experience in the manufacturing process of medical devices.

• Project Management expertise, PMP or related certifications are a plus.

• Knowledge in an ERP system (D365) is a plus.

Education:

• BS Degree in Industrial Engineering or related field, master’s degree is a plus

• Capable to be self-taught on engineering or technology tools if needed.

• Green Belt or related certification is a plus.

• SolidWorks / AutoCAD or related certification is a plus.

• Strong knowledge of MS Office (Excel, Word, PowerPoint, Canva). For excel is required advanced level.

• English Level Intermediate / advanced.

Performance Measures:

• Annual Cost Savings Generated

• Productivity Improvement %

• Project Completion Rate

• Capacity Improvement Achieved

• Number of Implemented Continuous Improvement Projects

• Financial Impact of Operational Excellence Initiatives

• Stakeholder Satisfaction Score