{"id":1607370,"url":"https://alion.io/job/copley-controls-lead-production-technician","title":"Lead Production Technician","company":{"id":176450,"name":"Copley Controls","domain":"copleycontrols.com","url":"https://alion.io/company/copley-controls","size_band":"501-1000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"UltiPro","truth_index":null},"role":"Field & Service","role_family":"Field & Service","seniority":"lead","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Salem, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":49000,"max_usd":102000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":1070},"experience_years_min":8,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-10-01T19:46:06Z","employer_posted_date":"2026-10-20","last_verified_at":"2026-10-21T13:44:02Z","board_verified":true,"closed_at":null,"days_open":19,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":19},"description":"RESPONSIBILITIES\nTechnical & Team Leadership\nServe as the primary technical escalation resource for complex product failures, providing hands-on troubleshooting support when standard repair methods are unsuccessful.\nPerform advanced troubleshooting, repair, calibration, testing, and validation of complex electro-mechanical Power products and assemblies, including component-level diagnostics and system verification utilizing electrical, mechanical, hydraulic, pneumatic, and other diagnostic techniques as applicable.\nTroubleshoot interactions between assemblies, subassemblies, firmware, software, and hardware to identify and resolve system-level failures.\nAchieve daily repair output targets and production goals while maintaining quality and safety standards.\nMonitor daily workflow and report production output, repair status, and schedule performance.\nCoordinate repair priorities to ensure customer commitments and production schedules are met.\nDetermine labor assignments and shift resources as necessary to address workload fluctuations and production requirements.\nValidate repairs through comprehensive functional testing, calibration, tuning, and final system verification prior to release.\nEnsure employees accurately utilize SAP user status fields to record the location and status of RMA units throughout the repair process.\nEnsure advanced test equipment remains operational, properly maintained, and calibrated in accordance with company and industry requirements.\nMaintain accurate shop floor inventory and support inventory control initiatives.\nMonitor the availability and status of sub-assemblies, modules, and printed circuit boards required to complete repair builds.\nPromote and enforce First-In, First-Out (FIFO) material and workflow practices whenever possible.\nProvide daily direction, technical guidance, and support to technicians and repair personnel.\nMonitor and report employee attendance and staffing availability.\nSupport employee cross-training initiatives and maintain training matrix documentation.\nCoach, mentor, and provide advanced technical guidance to technicians while supporting skill development, troubleshooting capability, and cross-training initiatives.\nConduct monthly employee evaluations and performance discussions.\nAddress employee performance and behavioral concerns in a timely and professional manner while partnering with management and Human Resources as appropriate.\nDevelop, document, and improve troubleshooting methods, repair procedures, and technical work instructions for recurring or emerging product failures.\nPartner with Production Engineering, Manufacturing Engineering, Quality, and Product Support to resolve complex technical issues, improve repair methods, and enhance overall product reliability.\nContinuous Improvement & Operational Excellence\nLead and sustain 6S initiatives throughout the repair and production areas.\nIdentify, correct, and prevent workplace organization, housekeeping, and safety deficiencies.\nDefine, document, and maintain area standards for 6S compliance and workplace organization.\nDeploy Continuous Improvement Process (CIP) activities and collaborate with team members to execute improvement projects.\nDrive process standardization, efficiency improvements, waste reduction, and workflow optimization.\nPrepare and submit reports related to continuous improvement activities and project outcomes.\nConduct and document Workplace Guidelines Checklists, 6S Audits, and Daily Leader Standard Work activities.\nQUALIFICATIONS\nAssociate degree in Electronics, Engineering Technology, Manufacturing, or relevant work experience.\nMinimum 8+ years of experience in electronics manufacturing, repair operations, or related technical environments.\nAdvanced knowledge of analog and digital electronics, electro-mechanical systems, circuit analysis, power electronics, system integration, diagnostics, troubleshooting, and repair processes.\nWorking knowledge of SAP or equivalent ERP systems for production and inventory tracking.\nAbility to coordinate resources, prioritize work, and manage multiple responsibilities in a fast-paced environment.\nAbility to work effectively with Engineering, Quality, Supply Chain, Manufacturing, and Operations teams.\nDemonstrated ability to diagnose and repair complex system-level failures where standard troubleshooting procedures may not exist.\nProficiency using oscilloscopes, digital multimeters, power analyzers, signal generators, and other advanced diagnostic equipment.\nExcellent verbal, written, and interpersonal communication skills.\nPreferred Qualification\nStrong leadership, coaching, and employee development skills.\nExpert ability to interpret schematics, wiring diagrams, assembly drawings, specifications, and engineering documentation.\nDemonstrated ability to identify recurring product issues and recommend improvements to repair processes, documentation, and manufacturing 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