{"id":4030237,"url":"https://alion.io/job/cummins-sr-controls-engineer","title":"Sr. Controls Engineer","company":{"id":1758413,"name":"Cummins","domain":"cummins.com","url":"https://alion.io/company/cummins-com","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Oracle","truth_index":{"grade":"B","score":82,"open_postings":101,"ghost_share":0,"stale_share":0.713,"repost_share":0.03,"time_to_fill_p50_days":25,"computed_at":"2026-11-10T06:52:35Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Morristown, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-11-10T17:39:09Z","employer_posted_date":"2026-11-10","last_verified_at":"2026-11-10T18:25:01Z","board_verified":true,"closed_at":null,"days_open":0,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":0},"description":"We are looking for a talented Sr. Controls Engineer to join our team specializing in Manufacturing for our Cummins Drivetrain and Braking Systems Facility, in Morristown, TN.\nThe Sr. Controls Engineer develops all aspects of control systems, equipment, and machinery.\nIn this role, you will make an impact in the following ways:\nLead the design, development, and implementation of PLC-based control systems that improve equipment reliability, manufacturing performance, and operational efficiency. \nTroubleshoot and resolve complex controls, automation, and software issues to minimize downtime and ensure critical production systems operate at peak performance. \nDevelop and execute testing and validation plans that verify sensors, actuators, and control systems meet design specifications before deployment. \nDrive continuous improvement by modifying control logic, software, and equipment configurations to enhance safety, quality, productivity, and system capability. \nDeliver cost-effective automation solutions by developing project budgets, preparing capital appropriation requests, and ensuring investments generate measurable business value. \nAnalyze manufacturing challenges and operational requirements to develop innovative solutions that balance technical, economic, environmental, and workforce considerations. \nSupport the installation, startup, and optimization of PLC hardware and software systems, ensuring seamless integration into manufacturing operations. \nMentor and develop less experienced Controls Engineers by sharing technical expertise, strengthening problem-solving capabilities, and building organizational controls engineering capability.\nTo be successful in this role you will need the following:\nBuild strong cross-functional partnerships by working closely with Operations, Maintenance, Manufacturing Engineering, Quality, IT, and equipment suppliers to deliver automation solutions that support business objectives.\n\nCommunicate technical concepts effectively by translating complex controls, networking, and automation requirements into clear, actionable information for operators, technicians, leaders, and project stakeholders.\n\nLead with safety as the top priority by identifying electrical, hydraulic, pneumatic, and machine-control risks and incorporating appropriate safeguards, lockout/tagout requirements, and safe machine design principles into every project.\n\nDemonstrate strong controls engineering expertise by designing, reviewing, and implementing PLC, HMI, sensor, and automation systems that reliably integrate with manufacturing equipment and enterprise systems.\n\nLeverage controls networking and system security knowledge to ensure manufacturing equipment communicates effectively while protecting control systems from cyber and operational risks.\n\nExcel at troubleshooting and root cause analysis by quickly diagnosing electrical, controls, and automation issues, restoring equipment performance, and implementing permanent corrective actions to prevent recurrence.\n\nDrive factory automation and continuous improvement by identifying opportunities to increase productivity, improve quality, reduce downtime, and optimize manufacturing performance through advanced automation technologies.\n\nApply manufacturing knowledge to deliver business results by developing machine programs, selecting appropriate sensor technologies, supporting process improvements, and implementing solutions that improve safety, quality, delivery, and cost performance.\n\nEducation, Licenses, Certifications:\nCollege, university, or degree in STEM (Science, Technology, Engineering, Math) or related field, or equivalent experience required.\nThis position may require licensing for compliance with export controls or sanctions regulations. \nExperience:\nIntermediate level of relevant work experience required.\n Additional Requirements:\nMust have extensive experience in Allen Bradley and Siemens\n\nBackground in safety as it relates to automation and automated cells\n\nExtensive knowledge of Fanuc robots\n\nAbility to design, program, and commission automated 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