{"id":1730165,"url":"https://alion.io/job/electra-staff-materials-process-test-engineer","title":"Staff Materials, Process, & Test Engineer","company":{"id":93694,"name":"Electra","domain":"electra.aero","url":"https://alion.io/company/electra-aero","size_band":"51-200","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Greenhouse","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"staff","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Manassas, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":112000,"max":136000,"currency":"USD","period":"year","gross":null,"usd_annual":136000},"salary_estimate":null,"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-10-02T20:22:52Z","employer_posted_date":"2026-10-02","last_verified_at":"2026-10-11T03:40:51Z","board_verified":true,"closed_at":null,"days_open":8,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":8},"description":"About Electra\nAt Electra, we’re building the EL9 - a nine-passenger, hybrid-electric aircraft that takes off and lands in 150 feet. Our Ultra Short technology unlocks thousands of new operating locations and enables what we call Direct Aviation: quiet, point-to-point regional travel that gets people from where they are to where they want to go, without the congestion of major airports or the noise of conventional aviation.\nA global company, headquartered in Manassas, VA, Electra is backed by Lockheed Martin, Honeywell, and Safran, has filed for FAA Part 23 type certification, and carries 2,000+ intent to purchase from operators worldwide. We’re a team of ~100 people moving fast toward first EL9 test flights in 2027 and certification by late 2029 or 2030. Every hire matters at this stage - and this role is no exception.\nThe Role\nElectra.aero, a next-gen aerospace technology company, seeks a dynamic and driven Staff Materials, Process, & Test Engineer. This role will lead the development, selection, testing, and certification of advanced materials and processes for Electra's 9-passenger hybrid-electric eSTOL (electric short takeoff and landing) aircraft. The ideal candidate will have a strong background in aerospace materials and processes, structural and environmental testing, and certification pathways. This role requires a hands-on engineer who thrives in a collaborative, fast-paced environment and is excited to shape the materials and processes that enable next-generation aviation.\nWhat You'll Do\nSupporting the development and qualification of new materials, processes, and joining technologies for composite and metallic airframe structures.\nAssisting with material and process specifications, including supplier coordination and approval.\nSupporting the design and execution of test campaigns (coupon-level through full-scale) to validate performance, safety, and compliance.\nApplying knowledge of FAA Part 23 requirements, ASTM standards, and industry best practices for materials and process qualification.\nContributing to structural and material trade studies to balance weight, manufacturability, durability, and cost.\nSupporting failure investigations, root-cause analysis, and corrective actions related to material performance.\nAssisting in interfacing with suppliers and manufacturing teams to support process implementation and scale-up.\nHelping prepare and present at internal and external design/test reviews to demonstrate compliance and readiness.\nCommunicating technical information effectively across engineering teams, leadership, suppliers, and regulatory bodies.\nProviding technical guidance and support to junior and mid-level engineers on materials and process best practices.\nWhat You Bring\nBachelor's degree in Materials Science, Mechanical, or Aerospace Engineering (or related STEM discipline).\nMinimum 5+ years of experience in aerospace materials and processes, including composite and metallic structures.\nExpertise in aerospace material systems (metallic alloys, composites, adhesives, coatings, etc.).\nStrong understanding of material processing methods (lamination, curing, heat treatment, bonding, welding, additive manufacturing, etc.).\nExperience in design, planning, and execution of structural and environmental test programs.\nKnowledge of certification pathways for materials and processes under FAA Part 23 or Part 25.\nHigh competence with engineering fundamentals and ability to translate test data into actionable design/process insights.\nDemonstrated ability to independently lead cross-functional projects and influence technical decisions without direct authority.\nExcellent organizational, analytical, and communication skills.\nStrong work ethic and ability to independently lead projects from concept through validation.\nBonus Points\nExcellent communication, interpersonal, and leadership skills.\nExperience mentoring or leading technical teams.\nThis range reflects the anticipated hiring range across all eligible locations; actual compensation is determined based on your relevant experience, skills, and geographic location. Total compensation includes performance bonus and comprehensive benefits.\nCompensation Range\n$112,000—$136,000 USD\nWhat We Offer\nCompetitive salary and equity\nMedical, dental, and vision insurance; STD, LTD, and life insurance\nGenerous PTO, sick leave, and company holidays\nPaid winter break\n401(k) with immediate vesting\nFree catered lunches, coffee, snacks, and drinks at our Manassas headquarters\nFree on-site parking\nElectra is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, veteran status, or any other characteristic protected by law. This position may be subject to ITAR requirements.","description_format":"text","description_chars":4819,"description_truncated":false,"requirements":{"experience_years_min":5,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":["Equity","Life insurance","Vision insurance"],"hiring_locations":[{"name":"United States","iso":"US","kind":"country"}],"hiring_excludes":[],"relocation_offered":false,"industries":["Military","Higher Education","Military Logistics"],"lifecycle":[{"event":"open","at":"2026-10-02T23:50:18Z"}],"visa":[{"country":"US","licensed_sponsor":true,"evidence":"H-1B filings in 12 months: 3","filings_12m":3,"filings_prev_12m":1,"green_card_filings_12m":0,"median_offered_wage_usd":192500,"route":null,"cap_exempt":false,"checked_at":"2026-10-03T21:08:04+00:00","sources":["US Department of Labor: LCA disclosure data (H-1B, H-1B1, E-3)"],"filings_for_role_12m":0}],"liveness":{"score":86,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.86,"p_room":1,"age_days":7,"expected_fill_days":40,"reasons":["conf:2","win:early"],"computed_at":"2026-10-10T05:45:15Z"},"pay":{"stated_usd_annual":136000,"is_top_pay":false},"html_url":"https://alion.io/job/electra-staff-materials-process-test-engineer","json_url":"https://alion.io/job/electra-staff-materials-process-test-engineer.json","meta":{"generated_at":"2026-10-11T05:16:30Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler","counted_by":"address","units_charged":1,"used_today":4845,"day_limit":5000,"remaining_today":155,"minute_limit":60,"resets_at":"2026-10-12T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":93694},"rest":"https://alion.io/mcp/rest/get_company?id=93694"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Felectra-staff-materials-process-test-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Felectra-staff-materials-process-test-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Felectra-staff-materials-process-test-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/electra-staff-materials-process-test-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Felectra-staff-materials-process-test-engineer"}]}