{"id":1695492,"url":"https://alion.io/job/empirical-foods-process-engineer","title":"Process Engineer","company":{"id":3860879,"name":"Empirical Foods","domain":"empiricalfoods.com","url":"https://alion.io/company/empirical-foods","size_band":"501-1000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"iCIMS","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":null,"employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["South Sioux City, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":65000,"max_usd":159000,"period":"year","method":"role_country_seniority_unknown","sample_n":10228},"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Microsoft Excel","optional":false}],"status":"live","first_seen_at":"2026-10-02T12:02:28Z","employer_posted_date":"2026-10-02","last_verified_at":"2026-10-08T21:22:44Z","board_verified":true,"closed_at":null,"days_open":6,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":6},"description":"Overview\nThe Process Engineer is a technical leader capable of developing, optimizing, and improving manufacturing processes to ensure safe, efficient, and cost-effective production of high-quality food products. This role partners closely with Operations, internal and external teams to drive continuous improvement initiatives, reduce waste, increase productivity, and ensure compliance with all food safety and regulatory requirements.\nResponsibilities\nProcess Optimization & Improvement\nAnalyze manufacturing processes to identify opportunities for increased efficiency, yield, throughput, and cost savings.\nMonitor and evaluate production metrics, including but not limited to overall equipment effectiveness, downtime, waste, yield, and labor efficiency.\nDevelop and implement corrective actions to address process inefficiencies and production issues.\nSupport new product launches by evaluating process capabilities and required equipment modifications.\nOperations Support\nCollaborate with production teams to identify and troubleshoot process deviations, quality concerns, and operational challenges.\nConduct root cause analysis and implement sustainable solutions for recurring manufacturing issues.\nDevelop, update, and maintain process documentation, SOPs, work instructions, and process flow diagrams.\nEstablish and monitor process control parameters to ensure product consistency and quality.\nFood Safety & Regulatory Compliance\nEnsure manufacturing processes comply with FDA, USDA, GMP, HACCP, SQF, BRC, and other applicable food safety standards.\nSupport food safety and quality audits by providing process documentation and technical expertise.\nParticipate in risk assessments and validation activities for process changes and new equipment installations.\nCapital Projects & Equipment Implementation\nMay assist in the design, selection, installation, and commissioning of manufacturing equipment and systems.\nManage engineering projects related to process improvements, capacity expansion, automation, and facility upgrades.\nWork with equipment vendors and contractors to ensure successful project execution timeline expectations.\nData Analysis & Reporting\nCollect, analyze, and interpret process performance data.\nPresent findings and recommendations to leadership teams.\nUtilize statistical tools to identify trends and opportunities for improvement.\nAdditional\nAbility to perform all essential job functions with or without reasonable accommodation.\nPerform all other duties as assigned.\nMust have regular and punctual attendance.\nQualifications\nSkills and Abilities\nStrong understanding of manufacturing processes and food safety regulations.\nExperience with process mapping, capacity analysis, and equipment validation.\nProficiency in Microsoft Excel and data analysis tools.\nExperience with ERP, or similar manufacturing systems preferred.\nStrong project management and organizational skills.\nExcellent trouble shooting, problem-solving, communication, and interpersonal skills.\nAbility to work cross-functionally in a fast-paced manufacturing environment.\nDemonstrated Competencies\nAnalytical problem solving\nStrategic thinking\nProcess Optimization\nResults oriented\nPhysical Requirements\nAbility to work in a manufacturing environment, including exposure to noise, temperature variations, and food production areas.\nAbility to stand, walk, and climb stairs for extended periods.\nAbility to lift up to 60 pounds occasionally.\nOccasional travel required\nExperience: Experience process engineering in a manufacturing environment. Food or beverage manufacturing, is highly desirable. Experience with food processing operations such as mixing, cooking, baking, packaging, pasteurization, filling, or thermal processing is highly desirable. Proven success leading continuous improvement and operational excellence initiatives.Education: Bachelor's degree in Chemical Engineering, Food Engineering, Industrial Engineering, Mechanical Engineering, or related engineering field required. 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