{"id":3871167,"url":"https://alion.io/job/enjet-aero-senior-manufacturing-process-engineer","title":"Senior Manufacturing & Process Engineer","company":{"id":2622451,"name":"Enjet Aero","domain":"enjetaero.com","url":"https://alion.io/company/enjetaero","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"ADP","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Malden, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":10,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"GD&T","optional":false},{"name":"Statistical Process Control","optional":false},{"name":"AS9100","optional":true},{"name":"Siemens NX","optional":true}],"status":"live","first_seen_at":"2026-11-06T14:29:59Z","employer_posted_date":"2026-11-06","last_verified_at":"2026-11-10T20:13:00Z","board_verified":true,"closed_at":null,"days_open":4,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":4},"description":"Enjet Aero machines and fabricates complex jet engine parts, components and assemblies for leading OEMs in the commercial, defense and general aviation sectors. Our goal is to be regarded as an irreplaceable resource by our customers. The only way for a company to meet such a goal is to consistently meet production deadlines and expectations.\nYour work has a destination! Enjoy competitive pay, excellent benefits, a company profit sharing bonus plan, and more while building precision aerospace components that help aircraft fly safely around the world. Join a growing, industry-leading aerospace manufacturer where your work makes an impact and your career can take off\nPosition Description: The Manufacturing & Process Engineer (Sheet Metal & Fabrication) is responsible for developing, documenting, and continuously improving the processes used to form, weld, and assemble complex sheet metal jet engine components and assemblies. This role owns the process from blank development through forming, welding, heat treat, and final assembly, and uses production and inspection data to drive process changes that improve quality, yield, and on-time delivery. We are looking for a seasoned, hands-on engineer with deep sheet metal fabrication experience who can turn a customer print into a stable, well-documented, repeatable process.\nEssential Responsibilities:\nDetermines the methodology and process routing for sheet metal details, welded assemblies, and riveted assemblies - from flat pattern/blank development through laser cutting, forming, welding, machining, heat treat, and final inspection\nDevelops, proves out, and qualifies forming processes, including press brake forming, rolling and roll forming, hydroforming, spinning, and expanding/sizing\nDevelops welding processes and weld schedules for TIG (GTAW), resistance spot, and resistance seam welding in accordance with aerospace and customer specifications\nWrites clear, detailed manufacturing documentation for shop floor use, including process sheets/routers, work instructions, set-up sheets, and weld schedules\nDesigns (or specifies and oversees the build of) forming tools, weld fixtures, assembly/drill fixtures, and inspection fixtures; works closely with the toolroom on tool build and tryout\nCollects and analyzes process and inspection data (SPC, CMM/inspection results, scrap, rework, and yield) and uses it to justify and implement process changes, reduce variation, and improve first-pass yield\nLeads root cause and corrective action (RCCA) investigations for nonconformances - from containment through root cause identification, implementation of permanent corrective action, and verification of effectiveness\nTroubleshoots forming, welding, and assembly processes on the shop floor (e.g., springback, cracking, wrinkling, weld porosity/cracking, distortion, fit-up issues) and turns findings into documented process improvements that prevent recurrence\nReviews customer drawings, specifications, and PO requirements; interprets GD&T; creates shop drawings and in-process sketches with proper dimensioning and tolerancing\nSupports special process requirements (welding, laser, heat treat, NDT) in accordance with customer requirements\nPartners with Quality, Production, Programming, and the Toolroom; provides hands-on support and training to operators on the shop floor\nDrives continuous improvement using Lean manufacturing principles\nQualifications (Required):\n10+ years’ experience as a manufacturing, process, or fabrication engineer in an aerospace or similar precision sheet metal environment (jet engine component experience strongly preferred)Bachelor’s degree in Mechanical, Manufacturing, or Welding Engineering, or an equivalent combination of education and hands-on experience\n\nExtensive hands-on experience with sheet metal forming and fabricationFlat pattern/blank development, bend allowance, springback, and forming limits\nPress brake forming, rolling, and hydroforming\n\nStrong working knowledge of welding processes and weld fixturingTIG (GTAW), resistance spot, and resistance seam welding\nWeld joint design, distortion control, and fixture/backing/purge design\n\nProcess development - proven track record of taking a part from print to a stable, documented, repeatable process\nTechnical writing - able to write clear, accurate work instructions, process sheets, and engineering reports\nRoot cause & corrective action - hands-on experience leading RCCA investigations and implementing permanent fixes\nProcess troubleshooting - ability to diagnose forming, welding, and assembly problems at the machine and drive process improvements\n Data-driven decision making - experience using SPC, inspection data, and yield/scrap metrics to drive process changes\nKnowledge of different metal types and how they form and weld - High Nickel Alloys (Inconel 625/718, Hastelloy X), Titanium, Aluminum, etc., including the effects of heat treat and stress relief\nStrong blueprint reading and GD&T\nAble to communicate effectively and efficiently with all levels of the organization\nAble to collaborate fluently in a team environment\nPossible travel as required for training\nPreferred Qualifications (candidates with the following will be strongly preferred) :\nSiemens NX user - modeling and drafting\nExperience with expanding, roll forming, and metal spinning\nAssembly and riveting experience (solid and blind rivets)\nFixture design and tool making experience\nKnowledge of manual machining (mills, lathes)\nKnowledge of laser fixture design and laser processing\nCNC programming knowledge (G and M code, NX CAM) and/or laser programming\nExperience working within an AS9100 quality management system\nWorking knowledge of aerospace standards and special processes (welding, heat treat, NDT)\nExperience working to jet engine OEM specifications (e.g., GE Aerospace, Pratt & Whitney, Rolls-Royce, Honeywell)\nLean Manufacturing and/or Six Sigma training or certification\nBenefits: Enjet offers a comprehensive benefits package to full-time employees including paid time off, health insurance, dental insurance, vision insurance, paid holidays, a 401K retirement plan, disability insurance, and more.\n As an EOE/AA employer, Enjet Aero will not discriminate in its employment practices due to an applicant's race, color, religious creed, national origin, ancestry, sex, age, veteran status, marital status or physical challenges.","description_format":"text","description_chars":6401,"description_truncated":false,"requirements":{"experience_years_min":10,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":true},"security_clearance":false,"languages":[]},"benefits":["401k plan","Dental insurance","Health insurance","Retirement plans","Vision insurance"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Aerospace Manufacturing","Defense Manufacturing"],"lifecycle":[{"event":"open","at":"2026-11-06T14:29:59Z"}],"visa":[],"liveness":{"score":86,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.86,"p_room":1,"age_days":3,"expected_fill_days":31,"reasons":["conf:5","win:early"],"computed_at":"2026-11-10T06:52:35Z"},"pay":null,"html_url":"https://alion.io/job/enjet-aero-senior-manufacturing-process-engineer","json_url":"https://alion.io/job/enjet-aero-senior-manufacturing-process-engineer.json","meta":{"generated_at":"2026-11-11T01:27:58Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":167,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-12T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.1,"usd":0.01,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":2622451},"rest":"https://alion.io/mcp/rest/get_company?id=2622451"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fenjet-aero-senior-manufacturing-process-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":2,"usd":0.2},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fenjet-aero-senior-manufacturing-process-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.1,"usd":0.01},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fenjet-aero-senior-manufacturing-process-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/enjet-aero-senior-manufacturing-process-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fenjet-aero-senior-manufacturing-process-engineer"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":3871167}},{"tool":"search_jobs","arguments":{"company":"enjetaero.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":3871167},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. 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