{"id":2394341,"url":"https://alion.io/job/ermco-process-engineer","title":"Process Engineer","company":{"id":3832489,"name":"ERMCO","domain":"ermcopower.com","url":"https://alion.io/company/ermcopower","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"iCIMS","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":null,"employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Dyersburg, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":70000,"max_usd":165000,"period":"year","method":"role_country_seniority_unknown","sample_n":13313},"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-10-12T22:12:01Z","employer_posted_date":"2026-10-12","last_verified_at":"2026-10-15T07:53:37Z","board_verified":true,"closed_at":null,"days_open":2,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":2},"description":"Overview\nAbout ERMCO\nElectric Research and Manufacturing Cooperative, Inc. (ERMCO) is the leading manufacturer of distribution transformers and engineered electrical solutions, serving electric utilities, Original Equipment Manufacturers (OEMs), and industrial customers across North America. Headquartered in Dyersburg, Tenn., ERMCO delivers reliable, high-quality products that power homes, businesses, and communities across North America.\nWith a commitment to safety, operational excellence, and continuous improvement, ERMCO is at the forefront of supporting grid modernization and energy transition. Our vertically integrated operations, customer-focused culture, and investment in people and technology make ERMCO the Most Valued Partner for delivering resilient, sustainable power infrastructure for the future.\nJob Summary \nThe Technical Process Engineer is a system-focused engineering role responsible for improving manufacturing throughput, flow, and delivering reliability through disciplined process engineering and operations science. This position applies Lean Six Sigma (LSS) methodology, Theory of Constraints (TOC), Factory Physics, and structured experimentation to identify, stabilize, and elevate system constraints-without compromising safety, quality, or process integrity.\nUnlike roles focused on daily production expediting or firefighting, this position concentrates on structural, long-term improvement of manufacturing flow, capability, and constraint behavior. The Technical Process Engineer takes a holistic view of material flow, information flow, and process capability, partnering cross-functionally to align manufacturing processes with business demand. This role works under the direction of the Technical Project Manager (TPM) of Process Engineering, supporting plant-wide flow objectives and constraint management strategy through data-driven analysis and validated improvement efforts.\nThis position is located in Dyersburg, TN. Relocation assistance available.\nResponsibilities\nResponsibilities\nIdentify manufacturing system constraints and bottlenecks using Lean Six Sigma, Theory of Constraints, Operations Science, and Factory Physics principles\n Analyze cycle time, queue time, WIP, yield, and throughput data to diagnose performance losses and prioritize improvement opportunities\nLead efforts to exploit and elevate constraints by reducing variation, controlling WIP, implementing standard work, and redesigning processes-starting at the bottleneck\nEvaluate the system-level impact of local process changes to prevent sub-optimization and ensure enterprise-wide improvement\nApply Lean Manufacturing, TOC, and Six Sigma tools to stabilize flow and improve process capability at constrained operations\nDesign and implement process controls, error-proofing, and standard work that protects quality while improving speed and reliability\nPartner with Manufacturing, Quality, and Engineering teams to ensure processes are predictable, capable, and aligned with demand\nSupport investigation of chronic throughput instability, quality issues, and delivery misses by focusing on upstream process behavior\nMonitor and communicate performance trends, clearly linking constraint behavior to business outcomes such as lead time, service level, and cost\nMentor and coach stakeholders on LSS, TOC thinking, system behavior, and disciplined process improvement methods\nEnsure all improvements align with ERMCO safety standards, quality requirements, and long-term operational sustainability\nQualifications\nRequired Qualifications\nBachelor’s degree in engineering (Industrial, Mechanical, Manufacturing, Electrical, or related discipline\nStrong analytical and problem-solving abilities, with a focus on detail and precision\nExcellent communication and interpersonal skills, capable of engaging effectively with stakeholders at all levels\nProven track record of leading quality improvement initiatives and achieving significant quality enhancements\nProactive and results-driven, with a continuous improvement mindset\nHigh level of integrity and professionalism, with a commitment to ethical quality management practices\nPreferred Qualifications\nAdvanced certification in Quality Management Systems (e.g., CQM, CQE) or Lean Six Sigma Green/Black Belt\nLet’s Build the Future Together\nAt ERMCO, your ideas matter, your growth is supported, and your impact is real. Whether you’re building on early career experience or launching your professional journey, you’ll have the opportunity to learn, contribute, and grow in a manufacturing environment that values innovation and collaboration.\nJoin ERMCO and TRANSFORM your career!\nJob Locations\nUS-TN-Dyersburg","description_format":"text","description_chars":4680,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":["Relocation assistance"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":true,"industries":["Power Grid","Electrical Equipment & Cables"],"lifecycle":[{"event":"open","at":"2026-10-12T22:12:01Z"}],"visa":[],"liveness":{"score":75,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.793,"p_room":0.945,"age_days":2,"expected_fill_days":6,"reasons":["conf:2","velocity","win:mid"],"computed_at":"2026-10-15T05:46:00Z"},"pay":null,"html_url":"https://alion.io/job/ermco-process-engineer","json_url":"https://alion.io/job/ermco-process-engineer.json","meta":{"generated_at":"2026-10-15T10:27:50Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":15796,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-16T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":3832489},"rest":"https://alion.io/mcp/rest/get_company?id=3832489"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fermco-process-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fermco-process-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fermco-process-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/ermco-process-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fermco-process-engineer"}]}