Co-op: Materials Engineer - Estat Actuation
Confirmed on the employer's own hiring board on Oct 20, 2026. First seen by Alion on Oct 13, 2026.
Materials Engineer: This student will be a major contributor to the development of electroadhesive materials. They will play pivotal roles in the production of dielectric inks, defining processes for printed circuitry, and choosing substrate material.
This is a change to work at the very forefront of an industry! The success and failure of an electroadhesive product is heavily dependent on choosing the right materials. This student will not only assist in the development and testing of those materials, but will get an in-depth look at one of the most promising new technologies on the market.
They will design custom products, translate these designs into production files, place orders with suppliers and perform incoming and outgoing quality control.
Skills that will be utilized and developed during this co-op:
- process simulation & drafting
- mass & energy balances
- process flow diagrams
- design of experiments
- material characterization
- circuit simulation
- MATLAB
- Python
- statistical process control
- customer interaction
- supplier interaction
- documentation
- presentation skills.
ESTAT has a strong preference for students who are considering two 6 month rotations as this is the best way to ensure they can make lasting contributions.
FAQ
What is it like to work at ESTAT Actuation
Every Monday, the company meets to discuss priorities and tasks for the week. Each team member loads up their schedule for the week with the tasks needed to meet those milestones and discusses the support they need from other team mates.
Wednesdays are typically one-on-one meetings with managers where we discuss
- progress towards weekly goals
- present progress metrics
- discuss roadblocks
- review the schedule for major projects that span more than a week
On Friday we have a quick team touch base where we all state what critical items need to be completed to stay on schedule and enjoy the weekend without worry.
Throughout your time at ESTAT you may be tasked to: test the newest electroadhesive clutch, assist with patent drafting, machine parts in our machine shop, perform statistical analysis, program a robotic test stand, perform test-to-failure, visit a supplier’s factory, draft CAD models, perform FEA, represent the company at a major conference, or even visit an Air Force Base for acceleration sled testing.
What does ESTAT look for in co-op students?
ESTAT's engine runs on three core values:
- We tell it as it is, not how we wish it to be.
- We let the data do the talking and make fact-driven decisions.
- We give credit and share blame.
We look for self-motivated students who love to make things happen, whose hear is in their work and find passion in the details. We look for students who are team players, who can share stories of trial and error, failure and victory, with humility and positivity (after all, even in failure you've learned something).
Working on the cutting edge requires a good bit of technical know-how. We expect our students to have mastered the basics of their field and be ready to learn more on the job.
What kind of company is ESTAT?
ESTAT is a university startup that spun out of Carnegie Mellon. We have translated basic research on electroadhesives into useful robotic components such as clutches, brakes, locks and latches that are 10x lighter, 10x more compact and 1000x more efficient than conventional options.
Our products promises to redefine what is possible in robotic design. We are at our hockey stick moment. This is an extremely exciting time for us as a company as we have been offering off-the-shelf products for sale for two years and have recently started making sales in large enough volumes to major international corporations.
We sell catalog electroadhesive clutches and brakes, custom clutches and brakes, and R&D services for large companies and the government.