{"id":4032268,"url":"https://alion.io/job/evolito-senior-stress-analysis-engineer","title":"Senior Stress Analysis Engineer","company":{"id":1816241,"name":"Evolito","domain":"evolito.aero","url":"https://alion.io/company/evolito","size_band":"201-500","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"A","score":93,"open_postings":36,"ghost_share":0,"stale_share":0.083,"repost_share":0,"time_to_fill_p50_days":82,"computed_at":"2026-11-10T06:52:35Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Bicester, United Kingdom"],"countries":["GB"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-11-10T18:59:37Z","employer_posted_date":"2026-11-10","last_verified_at":"2026-11-10T18:59:37Z","board_verified":true,"closed_at":null,"days_open":0,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":0},"description":"Evolito’s mission is to accelerate the adoption of electric propulsion in aerospace applications in support of a net-zero world. We will help to revolutionise personal mobility and transform our towns and cities with clean, noise-free air transportation.\nEvolito develops and manufactures class-leading, lightweight, high-power, and high-torque-density electric propulsion systems for a range of aerospace markets, including EVTOL, Unmanned Aerial Vehicles and General Aviation.\nAs well as ultra-high performance, low-weight electric motors and controllers, Evolito specialises in high integrity, bespoke battery systems for the aerospace and defence markets. The team is scaling rapidly and has ambitious growth plans over the next twelve to eighteen months.\nAs part of our current high-growth phase, we are looking for a Senior Stress Analysis Engineer to use and develop appropriate stress and vibration analyses techniques to deliver robust designs for electric propulsion architecture including the motor, controller, gearbox, pump and heat exchanger. Reporting to our CAE Project Lead, you will also develop new concepts to optimise the electric propulsion unit performance and durability that are suitable for manufacture, whilst also driving the necessary physical testing to verify the analyses and provide data to support conclusions.\nKey responsibilities will include:\nUndertake Finite Element Analysis (FEA) and appropriate hand calculations for the structural assessment of electric propulsion unit (EPU) assemblies and sub-assemblies\nAssess results against customer specifications and draw sound conclusions\nUndertake vibration analysis to assess the dynamic performance of the given design\nCarry out a fatigue evaluation based on FEA results\nUse FEA optimisation tools to derive solutions based on strength, mass reduction and manufacturability\nSupport and develop junior Stress engineers \nDevelop ideas and design solutions to practical challenges arising from new product design\nPropose material and process selections suitable for loading conditions and mass volume production\nDrive and manage test work that will validate the analysis\nInvestigate and draw conclusions on root cause analysis of products\nLiaise with key suppliers and customers on design and development issues, resolve to the optimal solution and understand the compromises\nSupport DFMEAs, other quality techniques and complete actions required to mitigate risks\nWrite specifications and reports as required through the product lifecycle, utilising a structured approach to problem-solving techniques.\nSkills and experience required:\nA degree level qualification in Mechanical, Aerospace Electromechanical Engineering or similar\nPrevious proven experience working within a design and development environment\nPractical knowledge in the design, use, and application of electric machines or rotational/complex components\nStrong structural and design optimisation skills, with a focus on strength, weight and manufacturability\nStrong structural and design optimisation skills, with a focus on strength, weight and manufacturability\nGood understanding of aerospace materials and associated mechanical properties and processing\nSelf-sufficient and able to work with minimal managerial input\nConfident with customers and suppliers; able to interpret requirements and understand issues\nPassionate about delivering high-quality outcomes and making a positive impact\nTakes ownership and accountability for commitments and results\nBuilds trust through integrity, openness and professionalism\nWorks collaboratively and contributes positively to team success\nCommunicates effectively with a wide range of stakeholders\nAdaptable, proactive and comfortable working in a growing business\nDemonstrates curiosity, initiative and a commitment to continuous improvement\nWillingness to travel as required.\nDesirable:\nExperience in aerospace and certification programs\nExperience with rotordynamics and vibration (forced response) analyses\nComposite materials evaluation techniques, both simulation and physical\nAre you Evolito?","description_format":"text","description_chars":4091,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Power Supplies & Power Electronics","Motors, Drives & Motion Control","Aircraft Manufacturing"],"lifecycle":[{"event":"open","at":"2026-11-10T18:59:37Z"}],"visa":[{"country":"GB","licensed_sponsor":true,"adverts_offering_sponsorship_24m":0,"sanctioned_now":false,"evidence":"Licensed UK visa sponsor (Skilled Worker)","filings_12m":null,"filings_prev_12m":null,"green_card_filings_12m":null,"median_offered_wage_usd":null,"route":"Skilled Worker","cap_exempt":false,"checked_at":"2026-11-10T11:34:35+00:00","sources":["UK Home Office: register of licensed sponsors (workers)"],"filings_for_role_12m":0}],"liveness":{"score":86,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.86,"p_room":1,"age_days":0,"expected_fill_days":82,"reasons":["conf:5","win:early"],"computed_at":"2026-11-11T00:00:44Z"},"pay":null,"html_url":"https://alion.io/job/evolito-senior-stress-analysis-engineer","json_url":"https://alion.io/job/evolito-senior-stress-analysis-engineer.json","meta":{"generated_at":"2026-11-11T00:00:44Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":34,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-12T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.1,"usd":0.01,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":1816241},"rest":"https://alion.io/mcp/rest/get_company?id=1816241"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fevolito-senior-stress-analysis-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":2,"usd":0.2},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fevolito-senior-stress-analysis-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.1,"usd":0.01},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fevolito-senior-stress-analysis-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/evolito-senior-stress-analysis-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fevolito-senior-stress-analysis-engineer"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":4032268}},{"tool":"search_jobs","arguments":{"company":"evolito.aero","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":4032268},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); 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