{"id":2146196,"url":"https://alion.io/job/executive-recruiting-group-senior-manufacturing-engineer-structural-assembly","title":"Senior Manufacturing Engineer- Structural Assembly","company":{"id":3958,"name":"Executive Recruiting Group","domain":"executiverecruitinggroup.com","url":"https://alion.io/company/executiverecruitinggroup","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workable","truth_index":{"grade":"A","score":91,"open_postings":16,"ghost_share":0.063,"stale_share":0,"repost_share":0,"time_to_fill_p50_days":95,"computed_at":"2026-10-26T05:57:25Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Boulder, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":85000,"max_usd":160000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":6333},"experience_years_min":8,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"CATIA","optional":true}],"status":"live","first_seen_at":"2026-07-22T00:00:00Z","employer_posted_date":"2026-07-22","last_verified_at":"2026-10-26T10:02:29Z","board_verified":true,"closed_at":null,"days_open":96,"trust":{"level":"ok","repost_count":0,"flags":["company_stale"],"days_open":96},"description":"We are is seeking a Senior Manufacturing Engineer - Structural Assembly to play a key role in the development of a Part 25 clean-sheet aircraft. Your focus will be to ensure that manufacturability, quality, and efficiency are fully integrated throughout all phases of product development, enabling safe and streamlined operations within the Final Assembly Line.\nThis is an opportunity for an experienced manufacturing engineer who thrives in fast-moving environments, enjoys solving complex multidisciplinary problems, and can independently drive technical work from concept through execution.\nResponsibilities\nDefine, develop, and coordinate the implementation of manufacturing requirements and processes for fabrication and assembly of metallic and composite parts and segments. \nDrive trade studies, design-for-manufacture (DFM) decisions, optimization activities and influence program-level technical strategy and direction. \nLead multiple high-impact projects, including those with significant technical risk or cross-team integration complexity. \nLead cross-functional problem-solving efforts involving complex, multi-disciplinary challenges. \nContribute to the design and implementation of a greenfield production system, including assembly flow, factory layout, and facility planning for aircraft integration. \nProvide technical leadership and mentorship to team members, fostering collaboration and continuous improvement. \nAct as the manufacturing engineering focal point for structural assembly of metallic and composite parts during product development. \nServe as the technical liaison between Radia Product Engineering and Tier-1 suppliers, ensuring alignment on producibility requirements, schedule, cost, quality, and risk to meet program objectives. \nEnsure seamless integration of supplier parts into final assembly, maintaining clear communication across all stakeholders. \nCoordinate technical interfaces between structure suppliers and final assembly tooling providers, ensuring readiness of tooling, equipment, and processes. \nRequirements\nBS, MS or PhD in Mechanical, Manufacturing, Aerospace, Materials Engineering, or a related discipline (or equivalent experience). \n8+ years of experience in aerospace manufacturing or production engineering, including 5+ years working with large structural assemblies. \nStrong communication and collaboration skills, with the ability to effectively communicate complex technical concepts and project updates to upper management and large cross-functional teams. \nProven ability to lead and influence cross-functional teams in a complex, multi-organizational environment \nPreferred Qualifications\nExperience with tolerance stack-up analysis. \nBackground working with large aircraft OEMs or Tier-1 structural suppliers. \nExperience supporting both development and production phases in the fabrication of large structural composite components (e.g. fabrication of carbon/epoxy laminates/sandwich structures, etc.). \nExperience with development and production phases of large structural assemblies of metallic and composite parts and segments in aerospace programs. \nWorking knowledge of CAD and PLM tools, preferably CATIA V5/V6, 3DEXPERIENCE, ENOVIA, and/or DELMIA.","description_format":"text","description_chars":3224,"description_truncated":false,"requirements":{"experience_years_min":8,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Professional Services","Human 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