{"id":4281862,"url":"https://alion.io/job/fev-controls-engineer-hv-systems-electrified-powertrain","title":"Controls Engineer - HV Systems & Electrified Powertrain","company":{"id":1861605,"name":"FEV","domain":"fev.com","url":"https://alion.io/company/fev-com","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Paylocity","truth_index":{"grade":"B","score":75,"open_postings":4,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":43,"computed_at":"2026-11-12T10:38:37Z"}},"role":"Automotive","role_family":"Automotive","seniority":"senior","employment_type":"contractor","work_mode":"hybrid","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Auburn Hills, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Embedded C","optional":false},{"name":"MATLAB","optional":false},{"name":"Simulink","optional":false},{"name":"StateFlow","optional":false},{"name":"C","optional":true},{"name":"C++","optional":true},{"name":"FMEA","optional":true},{"name":"IBM DOORS","optional":true},{"name":"Kotlin","optional":true}],"status":"live","first_seen_at":"2026-11-13T18:27:00Z","employer_posted_date":"2026-11-13","last_verified_at":"2026-11-13T20:42:43Z","board_verified":true,"closed_at":null,"days_open":0,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":0},"description":"Description\nFEV is seeking an experienced and highly skilled engineer in the field of hybrid/electric vehicle control systems, high-voltage system integration, and embedded controls for electrified powertrain applications. The role will support customer-facing development and integration work, including HV hardware interfaces, controls software/firmware, vehicle bring-up, troubleshooting, and validation readiness for advanced vehicle programs.\nDevelop and mature controls software and advanced controls strategies for electrified propulsion and high-voltage vehicle systems, including application-specific optimization and integration support\nDevelop, review, and troubleshoot embedded controls software, including bare-metal C code and real-time control logic for vehicle and powertrain systems\nDefine system and functional-level requirements, including component interfaces, I/O, communication protocols, and high/low-voltage interactions\nSupport vehicle integration, prototype start-up, problem resolution, and customer-site engineering activities for HV systems and electrified powertrains\nReview controls architecture, firmware implementation, validation coverage, and system maturity to identify technical risks and gaps\nDevelop and support plant models, simulations, and control strategy validation activities for electric vehicle powertrain components and systems\nConduct MiL, SiL, HiL, bench, dyno, and vehicle testing to validate control functions and support DVP&R execution\nUse Vector tools and other calibration/diagnostic toolchains to analyze CAN traffic, troubleshoot issues, and support integration activities\nInterface with electrical hardware, software, diagnostics, functional safety, validation, prototype build, and customer engineering teams\nDrive the use of proper automotive and defense-oriented engineering standards, safe HV work practices, documentation discipline, and structured issue tracking\nLead or support project execution, status reporting, technical reviews, and direct communication with customers\nKeep abreast of technology advancements around electronic controls, EV architectures, HV hardware, and vehicle integration methods\nRequirements\n U.S. Citizenship or Green Card is required\nBachelor's degree in Electrical Engineering, Computer Engineering, Mechatronics Engineering, Controls Engineering, or related field required\n3+ years of experience in hybrid/electric vehicle controls, embedded controls software development, or vehicle/powertrain integration \nDevelop, review, and troubleshoot embedded controls software, including bare-metal C code and real-time control logic for vehicle and powertrain systems\nStrong understanding of hybrid and electric vehicle powertrain system architecture and high-voltage system interfaces\nExperience developing, debugging, or integrating embedded C software, including real-time and/or bare-metal control code\nGood knowledge of electronic control system architecture, CAN communication protocols, and vehicle network diagnostics\nExperience with MATLAB/Simulink and Stateflow or equivalent controls development tools\nExperience with Vector CANoe, CANalyzer, CANape, or equivalent vehicle network and calibration tools\nAbility to understand electrical architecture, schematics, wiring diagrams, interface control documents, and component-level requirements\nKnowledge of sensors, actuators, HV hardware interfaces, and common electrified powertrain components\nAbility to work effectively in a customer-facing environment and support on-site integration or troubleshooting activities as required\nMust be eligible to support ITAR-controlled or customer-restricted defense programs, as applicable\nMust be a self-driven team player able to perform in a fast-paced development and consulting environment\nExcellent communicator, resourceful, organized, and mindful of time management\nSelf-starter, working well with little oversight, independently and/or as part of a team\nPreferred Qualifications:\nMaster's degree in Electrical Engineering, Computer Engineering, Mechatronics Engineering, Controls Engineering, or related field\n5+ years of experience with real-time embedded e-powertrain control software and design experience including C/C++ programming\nExperience with high-voltage hardware integration, power electronics, inverters, DC/DC converters, battery systems, chargers, HVIL, precharge, contactors, and fault handling\nExperience with rapid control prototyping and test environments such as dSPACE, MicroAutoBox, Scalexio, or equivalent systems\nExperience with IBM DOORS, ETAS INCA, Embedded Coder, AUTOSAR conventions, or similar development environments\nFamiliarity with ISO 26262, functional safety concepts, DVP&R, DFMEA, FMEA, requirements traceability, and structured validation reporting\nExperience supporting military, defense, off-highway, commercial vehicle, or prototype development programs\nKnowledge of electromagnetic compatibility, environmental validation, and ruggedized vehicle integration considerations\nExperience leading technical issue resolution across hardware, controls, software, diagnostics, test, and customer teams\nProfessional written and verbal communication skills to interact with customers and cross-functional teams\nEqual opportunity employer as to all protected groups, including protected veterans and individuals with disabilities","description_format":"text","description_chars":5356,"description_truncated":false,"requirements":{"experience_years_min":5,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":true},"security_clearance":true,"languages":[]},"benefits":[],"hiring_locations":[{"name":"United States","iso":"US","kind":"country"}],"hiring_excludes":[],"relocation_offered":false,"industries":["Automotive Manufacturing","Engineering Services"],"lifecycle":[{"event":"open","at":"2026-11-13T20:42:43Z"}],"visa":[{"country":"US","licensed_sponsor":true,"adverts_offering_sponsorship_24m":0,"sanctioned_now":false,"evidence":"H-1B filings in 12 months: 23 · green card filings: 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