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Salary
≈ $81k – $154k per year (Estimated)
Location
In office (Allen Park)
Seniority
Senior · 5+ years exp

Confirmed on the employer's own hiring board on Oct 21, 2026. First seen by Alion on Sep 22, 2026. Flex-N-Gate scores A on the Alion truth index.

Overview
Company
Impact
Profile match
Flex-N-Gate is an automotive supplier headquartered in Urbana, Illinois, that designs and manufactures bumpers, exterior and interior plastic parts, metal stampings and assemblies, lighting systems and mechanical components for vehicle makers. Owned by Shahid Khan, it runs plants across the United States, Canada, Mexico and Europe, has recently supported launches such as the Lancia Gamma and CUPRA Raval, and its FLEX-ION division develops battery cells, modules and packs. It hires assembly, molding, paint and weld operators, maintenance and controls technicians, quality auditors, manufacturing and automation engineers and plant supervisors, many in Michigan and Ontario.

Summary

The eCAD Engineer leads electronic computer-aided design (eCAD) activities for printed circuit boards (PCBs) for the automotive exterior lighting electronic systems and other emerging automotive electronics systems for Flex-N-Gate.  This role focuses on developing and overseeing multi-layer PCB layouts for automotive ECUs and cross-functional coordination to ensure robust products.

 

Core Competencies 

Customer Focus

Communication

Critical Thinking

Team Work            

Judgement and Decision Making

Complex Problem Solving

Accountability and Dependability

Ethics and Integrity

Analytical

Systems Analysis and Evaluation

Mathematical Reasoning

 

Job Duties

Design, develop, characterize, optimize, validate, release, launch and maintain eCAD data for PCBs.

Ensure that schematics, PCB layouts, and manufacturing data comply with Flex-N-Gate standards, electrical performance, reliability, and manufacturability requirements.

Ensure end-to-end traceability of layouts to requirements using requirements management tools (e.g., Altium, Polarion ALM, DOORS, Jama).

Collaborate with multiple eCAD, CAD and manufacturing engineers globally to create products that meet customers' requirements.

Maintain libraries of components, schematics, layouts, symbols, footprints, part attributes and documentation.

Develop PCB stack-ups, routing strategies, impedance control, and constraints

Generate manufacturing and assembly outputs (Gerbers, ODB++, pick-and-place, BOMs)

Manage PCB projects and report to program managers.

Provide Electronic support to manufacturing plants and the product engineering teams.

Comply with Flex-N-Gate and industry processes such as ASPICE, APQP Functional Safety (ISO 26262) and Cybersecurity.

Communicate and interface with OEM and suppliers.

Review OEM specifications and integrate customer requirements into eCAD.

Support system verification and validation planning (DVP&R), DFMEA contributions, and compliance reviews.

Provide technical support during development, launch, and production for issues related to electronic system behavior, requirements interpretation, and change management.

Maintain knowledge of automotive electronics technologies, communication protocols (CAN, CAN FD, LIN, hardwire I/O), and regulatory requirements.

Create and present technical information to other engineers and OEM customers through design reviews, technical discussions, and formal documentation.

Required

Bachelor’s degree in Electronics Engineering, Electrical Engineering, Computer Engineering, or related field.

Experience with eCAD in automotive electronics or similar complex systems.

Working knowledge of ASPICE system development processes and experience applying them to real projects.

Familiarity with ISO 26262 Functional Safety concepts at the hardware interface level.

Understanding of design rules for automotive communication networks (CAN, CAN FD, LIN), hardwire-based system interfaces and EMC.

Experience contributing to system design activities such as electronics design reviews, DFMEA, DVP&R, architecture development, or system validation.

Strong interpersonal, organizational, and communication skills; ability to work effectively in cross-functional teams.

Preferred

Master’s degree in a related engineering discipline.

5-10+ years’ experience in electronics design.

Hands-on experience using Polarion ALM, DOORS, or similar requirements management platforms.

Automotive electronics experience related to lighting, controllers, wiring harnesses, sensors or actuators.

Background in electronic system modeling, simulation, or analysis tools (e.g., PSpice, MathCAD, Altium, Ansys).

Exposure to EMC and Environmental requirements, thermal considerations and design-for-manufacturability principles.

Certification in PCB: IPC CID, PCE or equivalent. EMC/SI/PI Advanced Training Certification.

Knowledge of IPC standards (IPC-2221, IPC-7351, IPC-610, etc.)

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