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Salary
≈ $56k – $103k per year (Estimated)
Location
In office (Royal Oak)
Seniority
Middle · 3+ years exp

Confirmed on the employer's own hiring board on Oct 22, 2026. First seen by Alion on Aug 11, 2026. Flex-N-Gate scores A on the Alion truth index.

Overview
Company
Impact
Profile match
Flex-N-Gate is an automotive supplier headquartered in Urbana, Illinois, that designs and manufactures bumpers, exterior and interior plastic parts, metal stampings and assemblies, lighting systems and mechanical components for vehicle makers. Owned by Shahid Khan, it runs plants across the United States, Canada, Mexico and Europe, has recently supported launches such as the Lancia Gamma and CUPRA Raval, and its FLEX-ION division develops battery cells, modules and packs. It hires assembly, molding, paint and weld operators, maintenance and controls technicians, quality auditors, manufacturing and automation engineers and plant supervisors, many in Michigan and Ontario.

Summary

The Quality Engineer supports and promotes plant wide quality improvement efforts.  Lead and maintain PPAP Process and supporting functions. Evaluate and develop improvement techniques for quality and reliability.  Maintain and report on the quality management systems using Process Audits (Layered, Flex-N-Gate, Customer required, Control plan audits). Works with employees, suppliers and customers to produce quality products that meet or exceed the customer and plant's requirements.  Coordinates Corrective Action and Continuous Quality Improvement.  

 

Core Competencies 

Customer Focus

Communication

Energy and Stress 

Team Work            

Problem Solving

Time Management

Creative and Innovative Thinking

Development and Continual Learning

Research and Analysis

Decision Making and Judgement

Providing Consultation

Planning and Organizing

Mathematical Reasoning

Accountability and Dependability

Ethics and Integrity

Analytical GDT/Blueprint reading

Engineering specifications and understanding

Job Duties

Handle customer issues. Review customer testing requirements and ensure that systems are in place to meet them.

Work with suppliers to ensure testing requirements are being met and oversee PPAP process.

Ensure production is producing quality product to specifications.

Support upkeep of the calibration system.  Maintain records, ensure gages and equipment are calibrated within required time.

Provide support onsite to customer/suppliers as needed.

Support prototype builds (document according to prototype checklist inspection process).

Collect SPC data and report monthly; and work with manufacturing on process improvements.

Support manufacturing in the development of job instructions and procedures.

Document all activities as required.

Provide support and maintain compliance with all company guidelines, union contracts, International Quality Standards (ie ISO, IATF, etc.) and all applicable government regulations and standards.

Define and implement “Customers indicators” to monitor the satisfaction level of the customer and reporting back to management.  

Makes decisions with regard to disposition of non-conforming material and that proper containment and follow up is done. 

Perform additional assignments per manager’s direction.

Advise on improvements in tracking and reporting procedures.

 

Requirements

Preferred Certified Quality Engineer Certificate

Preferred 3-5 years’ of related work experience.

Knowledge of Six Sigma

Knowledge of production process, machines, tools, including design and uses.

Strong organizational skills.

Strong communication skills (both verbal and written).

Proficiency with database applications and administration systems, specifically Microsoft Office and the use of statistical software.

Ability to work effectively alone and prioritize.

Must be a highly motivated, service and team-oriented individual with an attention to detail.

Enthusiasm for challenge and new initiatives are prerequisites.

Strong analytical ability

Supervisory and interpersonal skills are required

Troubleshooting ability is required

Strong decision making and problem solving skills

Demonstrated good internal and external customer service skills

Good presentation skills

Ability to manage multiple projects.

GDT/Blueprint reading

Engineering specifications and understanding

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