{"id":1398923,"url":"https://alion.io/job/flowserve-controls-engineer-senior","title":"Controls Engineer, Senior","company":{"id":1808291,"name":"Flowserve","domain":"flowserve.com","url":"https://alion.io/company/flowserve","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"B","score":75,"open_postings":25,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":null,"computed_at":"2026-09-29T05:45:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Bethlehem, United States","United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":86000,"max_usd":166000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":2941},"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-09-25T00:00:00Z","employer_posted_date":"2026-09-25","last_verified_at":"2026-09-28T23:34:54Z","board_verified":true,"closed_at":null,"days_open":5,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":5},"description":"If a culture of excellence, innovation and ownership is what you’re searching for, consider putting your experience in motion at Flowserve. As an individual contributor, or as a leader of people, your enterprise mindset will ensure Flowserve’s position as the global standard in comprehensive flow control solutions. Here, your opportunity for professional development and industry leading rewards will be supported by our foundational commitments to the values of people first, integrity and safety. Thinking beyond opportunity and reward, at Flowserve, we empower critical industries with extraordinary solutions, strengthening today’s world while building tomorrow!\nWe are seeking a technically strong and innovation-driven Controls Engineer responsible for supporting the development, integration, validation, and execution of control solutions for mechatronic products and systems. This role focuses on turning controls architecture and product requirements into robust, manufacturable, and validated solutions. The Mechatronics Controls Engineer, Senior will work closely with electrical engineers, mechanical engineers, product management, supply chain, and validation teams to implement controls designs, develop PLC logic, support troubleshooting, and drive product maturity through testing and deployment. The position builds on Flowserve’s existing emphasis on integrated controls, intelligent diagnostics, and cross-functional product development.\nKey Responsibilities\nRequirements Support - Translate product and system needs into clear controls requirements and technical solutions.\nControls System Development - Develop controls architecture for mechatronic systems, including remote monitoring, connectivity, and intelligent diagnostics.\nComplete platform and device selection to meet product requirements, including modularity, scalability, and system performance\nSystem Integration - Execute integration of electrical, mechanical, and controls components to ensure system functionality and performance.\nPLC Programming - Create, edit, and maintain control programs using PLC tools such as ABB Automation Builder, Allen-Bradley, CODESYS, Unitronics, and related platforms.\nValidation and Testing - Perform validation planning, system testing, and troubleshooting to verify product performance and reliability.\nDiagnostics and Innovation - Improve controls functionality and enhance integration between mechanical components and intelligent control features, especially diagnostics.\nCross-functional Collaboration - Work with mechanical engineers, electrical engineers, product management, project management, and suppliers to meet technical, timing, and customer requirements.\nTechnical Documentation - Contribute to design requirements, development documentation, validation records, and technical reviews.\nProvide subject matter expertise in controls implementation and be able to work independently on assigned technical efforts.\nRequired Qualifications:\nBachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, or a related engineering discipline.\nExperience in Control Systems, Mechatronic Product Development, Industrial Power and Control Panels, or related industrial technologies.\nDemonstrated success developing new products, technologies, or engineered solutions from concept through prototyping, testing, and validation.\nStrong capability in PLC programming and controls logic development\nStrong written and verbal communication skills and the ability to work effectively across cross-functional teams.\nAbility to work independently, lead technical efforts, and contribute as a subject matter expert within a team-oriented environment.\nTravel domestically and internationally up to 20% as needed.\nPreferred Qualifications:\nExperience with CODESYS and fieldbus\nExperience with industrial devices such as VFDs, Motion Controllers, Sensors, I/O.\nFamiliarity with communication protocols such as Modbus, Profinet, and Ethernet.\nExperience with industrial panel or system validation in a product development environment.\nExposure to mechatronics, connected products, or intelligent diagnostics solutions.","description_format":"text","description_chars":4151,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":["Professional development"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Manufacturing","Energy Efficiency","Industrial Machinery"],"lifecycle":[{"event":"open","at":"2026-09-28T14:33:24Z"}],"liveness":{"score":60,"band":"ok","label":"Likely open","p_open":1,"p_active":0.597,"p_room":1,"age_days":4,"expected_fill_days":31,"reasons":["conf:6","stale_co","win:early","comp:brand"],"computed_at":"2026-09-29T05:45:00Z"},"pay":null,"html_url":"https://alion.io/job/flowserve-controls-engineer-senior","json_url":"https://alion.io/job/flowserve-controls-engineer-senior.json","meta":{"generated_at":"2026-09-30T02:43:46Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","usage":{"tier":"crawler","counted_by":"address","units_charged":1,"used_today":1936,"day_limit":5000,"remaining_today":3064,"minute_limit":60,"resets_at":"2026-10-01T00:00:00Z"}}}