{"id":3507218,"url":"https://alion.io/job/ford-motor-company-machining-process-engineer-2","title":"Machining Process Engineer","company":{"id":4094,"name":"Ford Motor Company","domain":"ford.com","url":"https://alion.io/company/ford-motor-company","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Oracle","truth_index":{"grade":"A","score":96,"open_postings":103,"ghost_share":0.01,"stale_share":0.282,"repost_share":0.068,"time_to_fill_p50_days":3,"computed_at":"2026-11-12T10:38:37Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"middle","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Chihuahua, Mexico"],"countries":["MX"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":27000,"max_usd":62000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":10},"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-10-27T20:18:23Z","employer_posted_date":"2026-10-27","last_verified_at":"2026-11-12T18:26:33Z","board_verified":true,"closed_at":null,"days_open":15,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":15},"description":"We are looking for a Machining Process Engineer passionate about cutting metallurgy,advanced metrology, and high-speed production line optimization. In this role, you will be the end-to-end technical owner of the machining process for major structural components (CGI/cast iron engine blocks, aluminum cylinder heads, or forged steel crankshafts), driving dimensional stability, the introduction of new tooling, cost-per-part (CPP) reduction, and the alignment between product blueprints and the statistical capabilities ($C_p, C_{pk}$) of our CNC machining centers.\n Process Ownership and Dimensional Capability: Design,validate, and optimize machining processes (milling, deep-hole drilling, reaming, boring, and honing) to ensure critical engine features achieve micron-level tolerances and statistical capabilities(Cp,Cpk≥1.67Cp, Cpk ge 1.67Cp,Cpk≥1.67).\n Tooling Management and Cost Reduction (Tooling & CPP):Lead the selection, trial, and optimization of cutting tools (cemented carbide, PCD inserts for aluminum, and CBN for iron/CGI) in partnership with world-class tooling vendors (Sandvik, Kennametal, Mapal, Guhring).\n\nDevelop tool life strategies, flank wear criteria, and regrind/reconditioning programs to systematically drive down Cost Per Part (CPP) without compromising quality.\n\nMetrology Correlation and CMM:\nInterpret daily dimensional reports from Coordinate Measuring Machines (CMM), surface profilometers(Ra,Rz,RkRa, Rz, RkRa,Rz,Rk) and air gauges.\nTranslate geometric deviations into immediate work offset updates (G54-G59G54-G59G54-G59), tool wear compensations, or mechanical adjustments to workholding fixtures.\n\nCycle Time Optimization and Throughput:\nAnalyze cutting kinematics and non-cutting movements (air cuts) within numerical controllers (Siemens 840D / Fanuc), optimizing tool paths to eliminate bottlenecks and sustain target production line cadence (JPH).\n\nTechnical Documentation and Core Tools (APQP / FPS):\nAuthor and audit live process documentation: Machining PFMEAs (failure modes: journal/bore misalignment, exposed porosity, stripped threads, harmonic chatter), Control Plans, Tool Layout Sheets, and Operator Instruction Sheets (OIS / JES).\n\nEngineering Change Management: Plan and coordinate Plant Trial Runs (PTR) for new part number introductions, product engineering changes (WERS), or modifications in raw casting/forging stock.\n\nCutting Fluids and Industrial Washing Support: Monitor and optimize concentration, pH, and filtration of water-soluble coolant or Minimum Quantity Lubrication (MQL) systems, as well as parameters for industrial part washers and thermal/high-pressure waterjet deburring cells.\n\n Bachelor’s Degree with a Professional License (Cédula Profesional) in Mechanical, Mechatronics, Metallurgical, Manufacturing, Industrial Engineering, or a related field.\n\n3 to 5+ years of proven experience as a Process, Manufacturing, or Tooling Engineer on high-volume CNC machining lines in the automotive industry (hands-on experience in machining engine, transmission, chassis, or brake components is essential).\n\nAdvanced / Fluent English (B2+ to C1). Essential for daily communication with Product Engineering (Powertrain D&R in Dearborn) and US-based machine and tooling builders.","description_format":"text","description_chars":3247,"description_truncated":false,"requirements":{"experience_years_min":3,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[{"language":"English","level":"Upper-Intermediate (B2)","optional":false}]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Automotive Manufacturing","Leasing, Auto & Equipment Finance"],"lifecycle":[{"event":"open","at":"2026-10-30T05:54:48Z"}],"visa":[],"liveness":{"score":11,"band":"cold","label":"Long shot","p_open":1,"p_active":0.313,"p_room":0.35,"age_days":15,"expected_fill_days":3,"reasons":["conf:5","velocity","win:tail","comp:brand"],"computed_at":"2026-11-12T10:38:37Z"},"pay":null,"html_url":"https://alion.io/job/ford-motor-company-machining-process-engineer-2","json_url":"https://alion.io/job/ford-motor-company-machining-process-engineer-2.json","meta":{"generated_at":"2026-11-12T19:15:01Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":40554,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-13T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.1,"usd":0.01,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":4094},"rest":"https://alion.io/mcp/rest/get_company?id=4094"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fford-motor-company-machining-process-engineer-2"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":2,"usd":0.2},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fford-motor-company-machining-process-engineer-2"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.1,"usd":0.01},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fford-motor-company-machining-process-engineer-2"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/ford-motor-company-machining-process-engineer-2\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fford-motor-company-machining-process-engineer-2"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":3507218}},{"tool":"search_jobs","arguments":{"company":"ford.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":3507218},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. 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