{"id":2546944,"url":"https://alion.io/job/forjmedical-project-engineer","title":"Project Engineer","company":{"id":3839692,"name":"Forjmedical","domain":"forjmedical.com","url":"https://alion.io/company/forjmedical","size_band":"501-1000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Dayforce","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"middle","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Vadnais Heights, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":95000,"max":120000,"currency":"USD","period":"year","gross":null,"usd_annual":120000},"salary_estimate":null,"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Microsoft Office","optional":false}],"status":"live","first_seen_at":"2026-08-21T06:00:00Z","employer_posted_date":"2026-10-14","last_verified_at":"2026-10-15T15:50:22Z","board_verified":true,"closed_at":null,"days_open":55,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":55},"description":"Job Summary: \nThe Project Engineer leads the technical execution of customer and internal projects from early feasibility through validated production at Forj Medical's Vadnais Heights injection-molding site. This role coordinates product, tooling, process, equipment, quality, and documentation activities to deliver safe, compliant, manufacturable solutions on time and within scope while serving as a key technical partner to customers and cross-functional teams.\nJob Duties and Responsibilities:\nLead assigned engineering and NPI projects from requirements definition and feasibility through tooling, sampling, qualification, launch, and transfer to sustaining operations.\nDevelop and maintain project plans, technical workstreams, timelines, milestones, risks, actions, budgets, and status updates in partnership with the program or project manager.\nTranslate customer drawings, specifications, user needs, and quality requirements into clear product, process, tooling, equipment, and validation deliverables.\nCoordinate design-for-manufacturability reviews and recommend changes that improve moldability, quality, capability, cycle time, cost, and long-term process robustness.\nPartner with Tool Design, Process Engineering, Quality, Operations, Supply Chain, Metrology, and suppliers to develop and execute tooling, equipment, fixture, automation, and manufacturing plans.\nPlan and support mold trials, engineering builds, process development, capability studies, validation activities, and production-readiness reviews.\nApply structured problem-solving and risk-management methods to identify, prioritize, communicate, and resolve technical issues.\nPrepare and maintain engineering documentation such as requirements, specifications, protocols, reports, drawings, bills of materials, routings, work instructions, change orders, and technical summaries.\nEnsure project work complies with Forj Medical's quality system, document-control practices, customer requirements, and applicable regulatory standards.\nServe as a technical point of contact for customers; communicate project status, decisions, risks, and recommended actions clearly and professionally.\nSupport quotations, capital requests, supplier selection, cost-reduction initiatives, and continuous-improvement activities.\nProvide effective technical handoff, training, and post-launch support to manufacturing and sustaining teams.\nPerform other duties and support strategic projects as assigned.\n\nQualifications:\nEducation\nBachelor's degree in Mechanical, Manufacturing, Plastics, Biomedical, Industrial Engineering, or a related technical field required.\nAdvanced degree or relevant professional certification preferred.\n\nExperience\nThree or more years of engineering experience in product development, NPI, manufacturing, tooling, or process development preferred.\nHands-on experience with injection molding, mold development, process qualification, or high-volume precision manufacturing strongly preferred.\nExperience in medical device, regulated manufacturing, or contract manufacturing preferred.\n\nKnowledge, Skills & Abilities\nStrong project execution, technical documentation, risk-management, and structured problem-solving skills.\nWorking knowledge of DFM, GD&T, engineering drawings, polymers, tooling, process capability, and validation principles.\nAbility to interpret and apply customer, quality-system, and regulatory requirements.\nProficiency with CAD, statistical-analysis, project-management, ERP/MRP, and Microsoft Office tools as applicable to the role.\nStrong customer communication, influence, organization, and cross-functional collaboration skills.\n\nWorking Conditions\nOffice environment\nManufacturing environment\n\nCompensation \nThe expected starting salary for this position is $95,000 to $120,000 depending on qualifications. 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