{"id":1994626,"url":"https://alion.io/job/freudenberg-automation-assembly-process-engineer","title":"Automation & Assembly Process Engineer","company":{"id":5091,"name":"Freudenberg","domain":"freudenberg.com","url":"https://alion.io/company/freudenberg","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":98000,"max_usd":187000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":5037},"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Digital Twin","optional":false}],"status":"live","first_seen_at":"2026-10-06T00:00:00Z","employer_posted_date":"2026-10-06","last_verified_at":"2026-10-12T18:58:37Z","board_verified":true,"closed_at":null,"days_open":6,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":6},"description":"Working at Freudenberg: We will wow your world!\nResponsibilities:\nDevelop, validate, and optimize the integrated assembly process and automation sequence.\nOwn gantry, robotic, PLC/HMI, servo, sensor, vision, AI-inspection, and automated material-handling performance from commissioning through serial production.\nDefine and validate operating sequences, safety interlocks, error proofing, fault handling, manual recovery, and controlled restart modes.\nLead FAT, SAT, machine runoff, installation, commissioning, debug, Run@Rate, and production handover activities.\nDrive throughput, automation uptime, labor efficiency, cycle-time, MTBF, MTTR, and false-reject improvements.\nCoordinate supplier technical actions, software and mechanical changes, punch-list closure, documentation, and release evidence.\nDevelop backup and contingency concepts that protect delivery when automation or an assembly module is unavailable.\nMaintain controls standards, backup files, change logs, spare-parts requirements, and technical training materials.\nSupport process simulation and the future digital-twin development approach with accurate machine logic and production data.\nPartner with Vulcanization, Maintenance, Quality, Production, IT/OT, EHS, and supplier teams to ensure stable end-to-end flow with no uncontrolled WIP.\nQualifications:\nBachelor’s degree in Mechatronics, Automation, Electrical, Mechanical, Manufacturing, or Controls Engineering.\nFive or more years of experience with automated automotive manufacturing or comparable industrial systems.\nHands-on experience with PLCs, HMIs, industrial robots, servo motion, sensors, safety circuits, industrial networks, and vision systems.\nExperience with equipment commissioning, supplier management, machine acceptance, and production launches.\nAbility to read electrical, pneumatic, mechanical, and controls documentation and lead multidisciplinary troubleshooting.\nSystems thinking and equipment integration.\nStructured troubleshooting under production pressure.\nSupplier and change-control management.\n \nThe Freudenberg Group is an equal opportunity employer that is committed to diversity and inclusion. 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