{"id":2092642,"url":"https://alion.io/job/freudenberg-plant-maintenance-operations-maintenance-specialist","title":"Plant Maintenance, Operations, Maintenance Specialist","company":{"id":5091,"name":"Freudenberg","domain":"freudenberg.com","url":"https://alion.io/company/freudenberg","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"B","score":76,"open_postings":182,"ghost_share":0,"stale_share":0.973,"repost_share":0,"time_to_fill_p50_days":29,"computed_at":"2026-11-03T05:54:40Z"}},"role":"Operations","role_family":"Operations","seniority":"middle","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Morganfield, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":60000,"max_usd":120000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":2162},"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-10-08T15:23:35Z","employer_posted_date":"2026-10-08","last_verified_at":"2026-11-03T06:25:12Z","board_verified":true,"closed_at":null,"days_open":25,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":25},"description":"Working at Freudenberg: We will wow your world!\nResponsibilities:\nAutomation & Controls\nProgram, modify, and troubleshoot PLC systems (Allen Bradley / Siemens) to ensure efficient machine operation.\nPerform diagnostics on control circuits, sensors, and communication networks; implement corrective actions with minimal supervision.\nMaintain and back up PLC programs and related documentation; assist in control upgrades and integration of new equipment.\nElectrical & Mechanical Systems\nIndependently perform advanced electrical wiring and troubleshooting for 24V, 110V, 220V, and 480V systems, ensuring compliance with NEC and NFPA 70E standards.\nDiagnose and repair electrical faults, including short circuits, grounding issues, and component failures, minimizing downtime.\nExecute PMs and rebuilds on motors, drives, and servo systems, maintaining alignment, calibration, and motor performance.\nRobotics & Automation Equipment\nWrite, modify, and optimize programs for robots including calibration and system integration with PLCs, sensors, and vision systems.\nPerform robot PMs including inspection, cleaning, lubrication, and calibration; ensure motion paths and tool offsets meet production accuracy requirements.\nTroubleshoot mechanical and electrical faults on robots to minimize cycle loss and improve repeatability.\nPress and Production Equipment\nExecute preventive and corrective maintenance on Rubber Presses (Rep/LWB) and similar hydraulic or servo-driven machines.\nCalibrate temperature, pressure, and motion profiles to maintain process control and quality standards.\nIdentify and replace faulty sensors, valves, or heating elements; verify system operation post-maintenance.\nVision & Quality Systems\nTroubleshoot and adjust vision systems used in inspection and automation processes.\nSupport program adjustments and calibration to maintain detection accuracy and reject control.\nAssist with system integration between vision, robotics, and PLC controls.\nTechnical Documentation & Compliance\nAccurately document wiring changes, program modifications, PM results, and repair actions in CMMS.\nFollow all safety procedures including Lockout/Tagout, arc-flash, and electrical PPE protocols per NFPA 70E.\nMaintain compliance with all company policies, maintenance procedures, and regulatory standards.\nLeadership & Continuous Improvement\nProvide mentorship to junior technicians through on-the-job training and troubleshooting guidance.\nParticipate in continuous improvement projects targeting OEE, scrap reduction, and equipment reliability.\nCollaborate cross-functionally with production, quality, and engineering to implement process improvements.\nQualifications:\nTechnical degree, industrial maintenance certification, or equivalent experience.\nMinimum 3-5 years of experience in industrial maintenance or automation support, preferably within automotive manufacturing.\nTechnical Proficiency:\nPLC Programming (Allen Bradley, Keyence)\nRobotics Programming & Calibration (Fanuc, Moto man, Universal)\nElectrical & Control Wiring (24V-480V)\nServo & VFD Drive Configuration\nHydraulic & Pneumatic Systems\nVision Systems (Keyence, Cognex preferred)\nReading Electrical Schematics, Diagrams & Prints\n \nThe Freudenberg Group is an equal opportunity employer that is committed to diversity and inclusion. 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