{"id":1888848,"url":"https://alion.io/job/gatekeeper-systems-senior-production-manager","title":"Senior Production Manager","company":{"id":2319905,"name":"Gatekeeper Systems","domain":"gatekeepersystems.com","url":"https://alion.io/company/gatekeepersystems","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"ADP","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Arlington, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":95000,"max":120000,"currency":"USD","period":"year","gross":null,"usd_annual":120000},"salary_estimate":null,"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Computer Use","optional":false},{"name":"Computer Vision","optional":false},{"name":"Kanban","optional":false},{"name":"Microsoft Excel","optional":false},{"name":"Outlook","optional":false}],"status":"live","first_seen_at":"2026-06-23T15:37:00Z","employer_posted_date":"2026-06-23","last_verified_at":"2026-10-15T02:58:53Z","board_verified":true,"closed_at":null,"days_open":113,"trust":{"level":"stale","repost_count":0,"flags":["stale"],"days_open":112},"description":"SENIOR PRODUCTION MANAGER\nGATEKEEPER SYSTEMS, INC.\nAt Gatekeeper Systems, we’re revolutionizing retail loss prevention and customer safety through a powerful combination of physical deterrents and cutting-edge technology-including AI, computer vision, and facial recognition. As a global leader with over 25 years of industry excellence and a growing, diverse team of 500 employees across offices in North America, Europe, Australia, and Asia, we’re driven by innovation, integrity, and impact. Join us and be part of a mission-focused team that’s making a real difference in the future of retail, providing innovative solutions and services that redefine industry standards.\nROLE SUMMARY\nThe Senior Production Manager - Manufacturing & Warehouse Operations is responsible for leading all production and warehouse activities within a high-growth, technology-driven environment.\nThis role drives operational excellence through data-driven decision-making, Lean Six Sigma methodologies, and disciplined execution across safety, quality, delivery, cost, and people performance (SQDCP).\nThe Senior Production Manager owns throughput optimization, process stability, inventory accuracy, and labor efficiency while building scalable systems to support rapid business growth. This position partners cross-functionally with Engineering, Quality, and Supply Chain to reduce variation, improve product quality, and enhance customer outcomes.\nSuccess in this role requires strong analytical capability, high emotional intelligence, and the ability to translate operational data into actionable strategies while developing high-performing teams.\nESSENTIAL JOB FUNCTIONS\nLead and own end-to-end production and configuration operations, ensuring alignment to safety, quality, delivery, cost, and people (SQDCP) performance targets\nEstablish, calculate, and manage key operational KPIs including efficiency, First Pass Yield (FPY), Defects per Unit (DPU), On-Time In Full (OTIF), inventory turns, and labor utilization\nEnsure accuracy, integrity, and daily visibility of all operational performance data; drive accountability through disciplined KPI review cadence\nAnalyze KPI trends and performance data to identify gaps, prioritize improvement activities, and drive measurable operational outcomes\nConduct time studies and cycle time analysis to establish accurate labor standards, validate efficiencies, and identify capacity opportunities\nContinuously evaluate and improve cycle times, line balance, and throughput performance to optimize productivity and meet customer demand\nAssess and redesign manufacturing layouts, workstations, and material flow paths to improve efficiency, eliminate waste, and support scalable growth\nAlign production operations to takt time and demand signals, ensuring balanced flow and minimal overproduction or waiting\nLead structured root-cause analysis using methodologies such as 5-Why, Fishbone (Ishikawa), A3, and DMAIC to resolve operational and quality issues\nIdentify process variation, system constraints, and inefficiencies; implement corrective and preventive actions that drive sustainable performance improvements\nDrive waste elimination across all areas of production and warehouse operations, including motion, waiting, defects, inventory, overproduction, and over-processing\nOwn inventory reduction initiatives through improved demand alignment, Kanban systems, and material flow optimization\nMonitor and improve inventory performance including days on hand, aging, excess, and obsolete materials\nPartner cross-functionally with Materials, Quality, and Engineering to align supply, improve flow, and reduce operational constraints\nDevelop and execute production schedules, labor plans, and sequencing strategies that align with customer demand and operational capacity\nMonitor daily production performance including output, downtime, and labor efficiency; adjust operations proactively to meet targets\nEnsure adherence to standardized work, process discipline, and operational controls to drive consistency and repeatability\nOwn quality performance by driving improvements in FPY and DPU through process control, data analysis, and defect reduction initiatives\nSupport new product introduction (NPI) through manufacturability analysis, pre-production builds, and validation of process capability\nPromote and enforce a proactive safety culture with full accountability for safe work practices and continuous risk reduction\nLead, coach, and develop supervisors and team members in Lean principles, problem-solving methodologies, and data-driven decision-making\nBuild a culture of accountability, ownership, and continuous improvement through strong leadership and high emotional intelligence\nDevelop and implement scalable systems, standard work, and operational controls aligned with Lean and QMS principles\nDrive continuous improvement initiatives aligned with business objectives, focusing on throughput, cost reduction, and operational efficiency\nImprove operational visibility through the use of dashboards, reporting tools, and digital systems to enable real-time decision-making\nQUALIFICATION REQUIREMENTS\nTo perform this role successfully, the individual must demonstrate the ability to lead complex operations, analyze performance data, and drive continuous improvement within a manufacturing and warehouse environment. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.\n5-8+ years of progressive leadership experience in manufacturing, warehouse, or production operations, with demonstrated ownership of operational performance outcomes\nProven experience leading operations in a light manufacturing and warehouse environment, including production, material flow, inventory management, and facility operations\nDemonstrated application of Lean Manufacturing principles including 5S, line flow optimization, Kanban systems, standard work, and line balancing, with measurable improvements in efficiency and throughput\nStrong working knowledge of continuous improvement methodologies, including Lean Six Sigma principles and structured problem-solving tools (5-Why, Fishbone, A3, DMAIC)\nProven ability to manage and improve operational performance using KPIs, metrics, and data-driven decision-making\nExperience calculating and analyzing key operational metrics, including efficiency, cycle time, First Pass Yield (FPY), Defects per Unit (DPU), On-Time In Full (OTIF), and inventory performance\nDemonstrated experience conducting time studies, cycle time analysis, and labor modeling to establish standards and improve productivity\nStrong understanding of production flow, capacity planning, bottleneck identification, and throughput optimization\nExperience managing production and warehouse teams, including supervisors and frontline employees, with responsibility for performance, engagement, and development\nWorking knowledge of ERP/MRP systems and the ability to extract, analyze, and interpret operational data\nWorking knowledge of manufacturing, warehousing, plant housekeeping, and facility maintenance operations\nOther duties as assigned\nEDUCATION, EXPERIENCE, & SPECIALIZATIONS\nBachelor’s degree in engineering, operations management, supply chain, mathematics, or related field, or equivalent combination of education and experience. Minimum of 5 years of experience in manufacturing or warehouse operations leadership. Lean Six Sigma certification (Green Belt or higher preferred) or demonstrated equivalent experience applying structured continuous improvement methodologies. Experience in light manufacturing within a warehouse environment strongly preferred\nSPECIALIZED SKILLS\nStrong analytical thinking with the ability to translate data into actionable operational improvement.\nHigh emotional intelligence with the ability to influence, coach, and develop individuals and teams.\nAdvanced problem-solving capability using structured methodologies such as 8D, 5-Why, and root cause analysis.\nEffective communication skills across all levels of the organization, including frontline teams and senior leadership.\nStrong business acumen with understanding of cost drivers, labor efficiency, and operational performance.\nLANGUAGE SKILLS\nAbility to read, analyze and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals. \nAbility to write routine reports and correspondence. \nAbility to communicate effectively and professionally across all levels of the organization.\nMATHEMATICAL SKILLS\nAbility to add, subtract, multiply and divide in all units of measure, using whole numbers, common fractions and decimals. \nAbility to compute rate, ratio and percent and to draw and effectively utilize graphical analysis. \nStrong quantitative and analytical skills, including the ability to calculate and interpret operational KPIs and performance metrics. \nAbility to analyze cycle times, efficiency, utilization, and throughput data to drive operational decisions. \nProficiency in Excel and data analysis tools to support modeling, reporting, and performance tracking.\nREASONING ABILITY\nAbility to solve complex operational problems involving multiple variables, constraints, and interdependencies. \nCapability to translate data insights into actionable and sustainable process improvements. \nStrong systems-thinking approach, understanding the relationships between production, materials, and quality \nAbility to evaluate situations, identify root causes, and implement effective corrective and preventive actions.\nOTHER SKILLS AND ABILITIES\nProficient in Microsoft Excel, Outlook, and ERP/MRP systems, with the ability to analyze data, generate reports, and support data-driven decision-making.\nDemonstrates a high level of professionalism, accountability, and leadership presence in all aspects of day-to-day responsibilities.\nCommunicates effectively with clarity, respect, and emotional intelligence when interacting with internal and external stakeholders.\nBuilds strong working relationships across functions and levels of the organization, fostering collaboration and alignment\nDemonstrates high self-awareness and actively seeks feedback to improve leadership effectiveness and team performance.\nLeads with a positive, solutions-oriented mindset while maintaining high standards for performance, accountability, and results.\nOperates with integrity and respect for organizational structure, communication protocols, and company policies.\nConsistently drives continuous improvement in personal performance, team effectiveness, and overall operational results.\nPromotes a culture of extreme ownership, accountability, and continuous improvement across teams.\nAligns daily actions and decisions with company goals, operational priorities, and long-term business objectives.\nPHYSICAL DEMANDS\nThe physical demands described here are representative of those required to successfully perform the essential functions of this position. Reasonable accommodations may be made to enable individuals with disabilities to perform these functions.\nAbility to work in both office and warehouse/manufacturing environments, requiring regular use of computers, phones, and standard office equipment.\nAbility to perform repetitive motions and tasks associated with computer use, data entry, and operational reporting.\nAbility to stand, walk, sit, and move throughout the facility for extended periods while conducting production oversight, team engagement, and operational reviews.\nAbility to visually observe operations, inspect processes, and assess work areas to ensure safety, quality, and performance standards are met.\nAbility to communicate effectively, including speaking, hearing, and interacting with team members in both office and production floor environments.\nAbility to use hands and fingers to operate tools, equipment, keyboards, and controls...","description_format":"text","description_chars":13012,"description_truncated":true,"requirements":{"experience_years_min":5,"management_years_min":8,"team_size_min":500,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Artificial Intelligence","Commerce","Data & Analytics"],"lifecycle":[{"event":"open","at":"2026-10-05T03:56:56Z"}],"visa":[{"country":"US","licensed_sponsor":true,"evidence":"H-1B filings in 12 months: 1 · green card filings: 1","filings_12m":1,"filings_prev_12m":0,"green_card_filings_12m":1,"median_offered_wage_usd":130000,"route":null,"cap_exempt":false,"checked_at":"2026-10-03T21:08:04+00:00","sources":["US Department of Labor: LCA disclosure data (H-1B, H-1B1, E-3)","US Department of Labor: PERM disclosure data (green cards)"],"filings_for_role_12m":0}],"liveness":{"score":9,"band":"cold","label":"Long shot","p_open":1,"p_active":0.331,"p_room":0.28,"age_days":112,"expected_fill_days":23,"reasons":["conf:3","win:tail","crowd:"],"computed_at":"2026-10-14T06:34:16Z"},"pay":{"stated_usd_annual":120000,"is_top_pay":false},"html_url":"https://alion.io/job/gatekeeper-systems-senior-production-manager","json_url":"https://alion.io/job/gatekeeper-systems-senior-production-manager.json","meta":{"generated_at":"2026-10-15T03:21:12Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":4801,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-16T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":2319905},"rest":"https://alion.io/mcp/rest/get_company?id=2319905"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fgatekeeper-systems-senior-production-manager"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fgatekeeper-systems-senior-production-manager"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fgatekeeper-systems-senior-production-manager"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/gatekeeper-systems-senior-production-manager\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fgatekeeper-systems-senior-production-manager"}]}