{"id":1600184,"url":"https://alion.io/job/genera-inc-process-engineer-npd","title":"Process Engineer NPD","company":{"id":2083085,"name":"Genera Inc","domain":"generainc.com","url":"https://alion.io/company/generainc","size_band":"501-1000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Paycom","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"middle","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Naypyidaw, Myanmar"],"countries":["MM"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":29000,"max_usd":64000,"period":"year","method":"global_role_cell_scaled_by_country","sample_n":3741},"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-10-01T18:57:33Z","employer_posted_date":"2026-10-01","last_verified_at":"2026-10-07T16:36:59Z","board_verified":true,"closed_at":null,"days_open":7,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":7},"description":"The Molded Fiber Process Engineer - Stock Prep & Pulp Systems is responsible for the fiber, stock approach, and pulp chemistry behind Genera's molded fiber product development program. This role optimizes fiber preparation, refining, and stock delivery to enable new product formulations, grade development, and performance targets - working hand-in-hand with Product Development, R&D, Quality, and Operations rather than steady-state mill production alone.\nThis engineer translates product performance requirements (strength, formation, OGR, water resistance, moldability) into fiber and stock specifications, then runs the trials, pilot work, and process characterization needed to bring new molded fiber products from concept to commercial-ready process conditions.\nKEY RESPONSIBILITIES\nFiber & Stock Development for New Products\nDevelop fiber blends, refining targets, and stock approach conditions to meet new product performance requirements\nTranslate product development briefs (strength, formation, runnability, OGR, stiffness, moldability) into pulp and stock specifications\nRun bench-, pilot-, and mill-scale trials to characterize new fiber furnishes and molded fiber formulations\nOwn fiber-side scale-up from lab/pilot trials into production-ready process windows\nProcess Optimization & Control\nMonitor and optimize pulping, washing, screening, cleaning, refining, and stock prep systems in support of product trials and commercial grades\nImprove fiber yield, freeness, strength properties, and consistency control across trial and production runs\nReduce variability through improved operating windows, SOPs, and control strategies for new and existing furnishes\nAnalyze process data to identify losses, bottlenecks, and quality risks tied to product performance\nCost, Yield & Energy Improvement\nDrive reductions in fiber loss, chemical consumption, water usage, and energy intensity as new formulations move to scale\nIdentify and implement variable cost reduction initiatives for fiber and stock prep systems\nSupport benchmarking and best-practice deployment across mill and product development operations\nQuality & Product Performance\nPartner with Quality and Product Development to ensure pulp and stock meet performance targets (strength, formation, runnability, OGR, stiffness, etc.)\nSupport root-cause analysis of customer complaints and internal quality deviations tied to fiber or stock\nLead the fiber/pulp workstream for grade changes, product trials, and new product introductions\nTroubleshooting & Continuous Improvement\nUse Lean / Six Sigma green or black belt methodology for structured problem solving\nSupport up-time improvement by addressing process-related reliability challenges affecting trials and production\nServe as a technical resource during upsets, startups, shutdowns, and trial runs\nCapital Projects & Technical Support\nProvide process design input for capital projects and equipment upgrades tied to stock prep and pulp systems\nSupport commissioning, startup, and post-startup optimization for new or modified fiber/stock equipment\nDevelop process specifications, mass balances, and performance criteria for new product platforms\nSafety & Environmental Compliance\nChampion safe operating practices and MOC discipline\nEnsure processes comply with environmental permits and regulations\nIdentify opportunities to reduce emissions, effluent load, and waste\nQualifications\nQUALIFICATIONS\nRequired\nBachelor's degree in Chemical Engineering, Pulp & Paper Engineering, or related discipline\n3+ years of experience in a pulp mill, fiber prep, or paper/packaging operation\nStrong understanding of pulping, stock prep, refining, and fiber quality drivers\nData-driven mindset with strong analytical and problem-solving skills\nAbility to work effectively on the plant floor with operators and technicians, and cross-functionally with Product Development and R&D\nPreferred\nExperience with recycled fiber or non-wood fiber (e.g., molded fiber, ag pulp, bagasse, wheat straw)\nExperience supporting thermoforming, paper, or molded fiber downstream processes\nPrior involvement in new product development or product trial work, not solely steady-state operations\nLean Manufacturing / Green Belt or Black Belt certification\nExperience with Minitab\nFamiliarity with DCS/PLC systems, SPC, and process modeling\nKEY SUCCESS METRICS\nSuccessful execution of fiber/stock trials and new product introductions\nFiber yield improvement\nReduction in variable cost per ton\nProcess stability and uptime during trials and production runs\nPulp and stock quality consistency against product performance targets\nSuccessful execution of capital projects supporting product development\nSafety and environmental 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