{"id":4315040,"url":"https://alion.io/job/generac-senior-advanced-manufacturing-engineer-process-optimization","title":"Senior Advanced Manufacturing Engineer - Process Optimization","company":{"id":58587,"name":"Generac","domain":"generac.com","url":"https://alion.io/company/generac","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"B","score":81,"open_postings":77,"ghost_share":0,"stale_share":0.779,"repost_share":0,"time_to_fill_p50_days":38,"computed_at":"2026-11-14T05:58:10Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"senior","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Waukesha, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":5,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"Digital Twin","optional":false},{"name":"FMEA","optional":false},{"name":"Kanban","optional":false},{"name":"Statistical Process Control","optional":false}],"status":"live","first_seen_at":"2026-11-13T00:00:00Z","employer_posted_date":"2026-11-13","last_verified_at":"2026-11-14T15:21:46Z","board_verified":true,"closed_at":null,"days_open":1,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":1},"description":"We believe power is a promise - a shared commitment to be there for others when it matters most.\nFor more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future.\nReady to Power a Smarter World with us?\nThe Senior Advanced Manufacturing Engineer is the technical authority responsible for designing, optimizing, and transforming manufacturing systems for generator production and genset enclosing operations. This role drives strategic improvements across assembly, enclosure fabrication, fuel systems, cooling packages, wiring integration, and final packaged-unit build. The engineer will architect world-class manufacturing processes, deploy advanced automation, and lead cross-functional initiatives that elevate throughput, quality, safety, and cost performance across the entire value stream.\nThis position is ideal for a senior-level engineer who blends deep industrial engineering expertise, systems engineering thinking, and hands-on operational leadership\nCore Responsibilities\n1. Manufacturing Systems Architecture\nDesign and optimize end-to-end manufacturing systems for generator assembly and complete genset packaging (skids, enclosures, tanks, cooling systems).\nDevelop long-term capacity strategies, including equipment selection, automation roadmaps, and plant-wide layout evolution.\nBuild digital twins and simulation models(Arena, Flex SIM) to predict bottlenecks, labor requirements, and capital needs.\nPartner with Quality to reduce defects in generator assembly, wiring harnesses, and final assembly\n2. Advanced Process Engineering\nLead high-precision process development for Assembly, Electrical Integration and Packaging Processes.\nImplement advanced industrial engineering tools: MTM, DOE, SPC, PFMEA, and process validation.\nEngineer fixtures, jigs, and tooling to improve repeatability and reduce ergonomic risk.\n3. Lean Enterprise Leadership\nDrive enterprise-level Lean transformation across generator manufacturing and packaging operations.\nLead VSM events that span fabrication, assembly, testing, and logistics.\nDeploy SMED, 5S, Kanban, Heijunka, and standardized work at a systems level.\n4. Automation & Technology Integration\nIdentify and implement automation solutions such as Cobots, AGVs, and automated test systems.\nCollaborate with controls and IT teams to advance digital manufacturing maturity.\n5. Cost Optimization & Value Engineering\nLead cost-out initiatives involving material usage, takt-time reduction, design simplification, and supply chain alignment.\nConduct make-vs-buy analysis for subassemblies and enclosure components\nSupport DFM/DFA for new generator models and enclosure designs.\n6. Cross-Functional Leadership\nServe as the technical bridge between Engineering, Operations, Supply Chain, Quality, and Facilities.\nLead major capital projects, including new line installations, new plant setup, layout redesigns, and technology upgrades.\nMentor junior engineers and develop the next generation of industrial engineering talent.\nRequired Qualifications\nBachelor’s degree in Engineering or Industrial Technology\n5 years related experience in the Engineering function within a similar working environment. \nPreferred Qualifications\nExperience with generator manufacturing, genset packaging, or power systems integration.\nKnowledge of fuel systems, cooling packages, Engine Assembly, Fabrication and electrical testing.\nFamiliarity with ERP/MRP systems (SAP).\nExperience in digital manufacturing, IIoT, or Industry 4.0 initiatives.\nKey Competencies\nSystems-level thinking and strategic planning\nStrong analytical and problem-solving capability\nAbility to influence at all organizational levels\nExceptional communication and project-management skills\nHands-on, shop-floor-driven leadership style\nContinuous-improvement mindset with a bias for action\nPhysical Demands: While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion the incumbent may be required to stoop, bend or reach above the shoulders. The employee must occasionally lift up to 25 - 50 pounds. Specific conditions of this job are typical of frequent and continuous computer-based work requiring periods of sitting, close vision and ability to adjust focus.\nGreat Reasons to work for Generac:\nCompetitive Benefits: Health, Dental, Vision, 401k and many more\nMany employee activities \nScheduled events throughout the year that allow our employees, both current and retirees, to gather together and enjoy their time with their families and co-workers\nPride! When a storm strikes, Generac employees always rise to the occasion. Each time a storm hits many employees volunteer their time with the customer support team or on the production line while others go right into storm-affected areas to repair generators\nWe believe in having fun. From minor celebrations to major events, our employees balance their work by building a strong culture of teamwork and collaboration through a variety of occasions, including our Fun Days. \nEvery day is Jeans Day! Dress for your day.\nProduct loan and discount programs\n“We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.”","description_format":"text","description_chars":5560,"description_truncated":false,"requirements":{"experience_years_min":5,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":["401k plan"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Energy Storage","Energy Management","Power Supplies & Power Electronics"],"lifecycle":[{"event":"open","at":"2026-11-14T15:21:46Z"}],"visa":[],"liveness":{"score":86,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.86,"p_room":1,"age_days":1,"expected_fill_days":38,"reasons":["conf:1","win:early","comp:brand"],"computed_at":"2026-11-14T16:22:00Z"},"pay":null,"html_url":"https://alion.io/job/generac-senior-advanced-manufacturing-engineer-process-optimization","json_url":"https://alion.io/job/generac-senior-advanced-manufacturing-engineer-process-optimization.json","meta":{"generated_at":"2026-11-14T16:22:00Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":18495,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-15T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.1,"usd":0.01,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":58587},"rest":"https://alion.io/mcp/rest/get_company?id=58587"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fgenerac-senior-advanced-manufacturing-engineer-process-optimization"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"free","price":{"credits":0,"usd":0},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fgenerac-senior-advanced-manufacturing-engineer-process-optimization"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.1,"usd":0.01},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fgenerac-senior-advanced-manufacturing-engineer-process-optimization"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/generac-senior-advanced-manufacturing-engineer-process-optimization\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fgenerac-senior-advanced-manufacturing-engineer-process-optimization"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":4315040}},{"tool":"search_jobs","arguments":{"company":"generac.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":4315040},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. 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