{"id":3949127,"url":"https://alion.io/job/general-motors-general-assembly-process-engineer","title":"General Assembly Process Engineer","company":{"id":1705,"name":"General Motors","domain":"gm.com","url":"https://alion.io/company/general-motors-europe","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Workday","truth_index":{"grade":"A","score":90,"open_postings":84,"ghost_share":0,"stale_share":0.595,"repost_share":0.024,"time_to_fill_p50_days":12,"computed_at":"2026-11-09T06:03:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":null,"employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Giza, Egypt"],"countries":["EG"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"AutoCAD","optional":false},{"name":"FMEA","optional":false},{"name":"GD&T","optional":false}],"status":"live","first_seen_at":"2026-10-02T00:00:00Z","employer_posted_date":null,"last_verified_at":"2026-10-02T00:00:00Z","board_verified":false,"closed_at":null,"days_open":38,"trust":{"level":"not_scored","repost_count":null,"flags":[],"days_open":38},"description":"Job Description\nWork Arrangement: This role is categorized as onsite. this means the successful candidate to report to the GM office full time\nThe Role:\nThe GA Process Engineer is responsible for defining improving and sustaining General Assembly manufacturing processes to safely deliver vehicles that meet all Safety People Quality Responsiveness Cost and Environment (SPQRCE) objectives\nWhat Youll Do:\n1. Safety & People\nEnsure all GA processes tools and equipment comply with GM safety standards legal requirements and ergonomics criteria.\n\nLead Safety Observation Tours (SOT) and close identified safety and ergonomic gaps in cooperation with Production Safety and Maintenance.\n\nParticipate in risk assessments and Management of Change (MOC) for new or modified processes.\n\nSupport operator training certification and skill upgrades for new processes tools and error-proofing devices.\n\n2. Process Design Documentation & Control\nDefine document and maintain GA process flows workstation layouts and standardized work for assigned zones (Trim / Chassis / Final / EOL etc.).\n\nDevelop and maintain Process Control Plans (PCP) PFMEA work instructions and visual aids; ensure alignment with BIQ/GMS and GM global standards.\n\nSpecify and validate GA tooling fixtures sub-assembly racks WIP racks special tools and error-proofing devices to achieve safe and stable operations.\n\nSet and maintain process parameters and torque specifications; support annual torque and process audits where applicable.\n\n3. Launch & Engineering Changes\nLead GA process readiness for new programs model year changes and running changes from virtual build/PP builds through SORP and stabilization.\n\nParticipate in simultaneous engineering with Product Engineering and central ME to assess manufacturability and process impact of design changes.\n\nPrepare and execute tryouts pilots and run-at-rate activities ensuring process capability and BIQ compliance before volume ramp-up.\n\nCoordinate installation commissioning and buyoff of new GA equipment and tooling with Equipment/Automation teams and suppliers.\n\n4. Continuous Improvement & Problem Solving\nMonitor GA KPIs (Safety Scrap Rework DRR/DRL Throughput OEE labor efficiency) and drive root-cause problem solving using structured methods (e.g. Red X 5-Why Fishbone).\n\nIdentify and implement SPQRCE improvement projects (labor optimization layout simplification ergonomic improvements quality robustness material presentation).\n\nLead or support GMS/BIQ assessments process audits and closure of gaps related to GA processes.\n\nCapture and deploy lessons learned and best practices across zones and programs.\n\n5. Cross-Functional & External Interfaces\nWork closely with Production Quality Maintenance Facility Material/Logistics GPSC Finance SQE IT and central/regional ME teams to ensure robust GA process performance.\n\nProvide technical support to maintenance for chronic equipment/process issues and to Quality for customer field issues and warranty reduction initiatives.\n\nSupport supplier readiness reviews for GA-related components tooling and indirect materials where process impact is significant.\n\n6. Projects Investment & Compliance\nDevelop technical scope and basic requirements for GA process-related projects (capacity quality ergonomics cost reduction).\n\nSupport preparation of SOR technical evaluations and investment justifications for GA tooling and equipment.\n\nEnsure compliance with GM standards local regulations and documentation requirements (drawings manuals spare parts lists calibration ILM where applicable).\n\nYour Skills & Abilities (Required Qualification)\nEducational and Experience Background:\nBachelors degree in Mechanical Production Mechatronics or Automotive Engineering (or equivalent technical discipline).\n\n4 6 years of experience in automotive General Assembly or vehicle manufacturing environment (Process Production Quality or ME) preferred.\n\nDemonstrated involvement in process development launch or significant process improvement projects.\n\nTechnical Skills:\nStrong knowledge of GA assembly processes station tooling fixtures and ergonomics principles.\n\nWorking knowledge of PFMEA PCP BIQ GMS and structured problem-solving methodologies.\n\nAbility to read and interpret engineering drawings 3D models and product specifications (GD&T awareness preferred).\n\nProficient in common engineering and office tools (e.g. AutoCAD/plant layout tools Excel PowerPoint Teams etc.).\n\nFamiliarity with torque systems error-proofing and EOL test systems is an advantage.\n\nCompetencies:\nHigh level of ownership initiative and analytical ability in complex manufacturing situations.\n\nStrong communication and interpersonal skills; able to work effectively with cross-functional and hourly teams.\n\nOrganized and able to manage multiple initiatives and priorities in a fast-paced production environment.\n\nPassion for safety quality and continuous improvement in manufacturing operations.\n\n About GM\nOur vision is a world with Zero Crashes Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better safer and more equitable for all.\nWhy Join Us\nWe believe we all must make a choice every day individually and collectively to drive meaningful change through our words our deeds and our culture. Every day we want every employee to feel they belong to one General Motors team.\nNon-Discrimination and Equal Employment Opportunities\nGeneral Motors is committed to being a workplace that is not only free of unlawful discrimination but one that genuinely fosters inclusion and belonging. We strongly believe that providing an inclusive workplace creates an environment in which our employees can thrive and develop better products for our customers.\nWe encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required where applicable to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment. To learn more visitHow we Hire.\nAccommodations\nGeneral Motors offers opportunities to all job seekers including individuals with disabilities. If you need a reasonable accommodation to assist with your job search or application for employment emailus or call your email please include a description of the specific accommodation you are requesting as well as the job title and requisition number of the position for which you are applying.\n\nRequired Experience:\nIC","description_format":"text","description_chars":6582,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Automotive Manufacturing"],"lifecycle":[{"event":"open","at":"2026-11-09T00:54:55Z"}],"visa":[],"liveness":{"score":5,"band":"cold","label":"Long shot","p_open":0.6,"p_active":0.24,"p_room":0.35,"age_days":38,"expected_fill_days":12,"reasons":["seen:38","stale_co","win:tail","comp:brand"],"computed_at":"2026-11-09T06:03:00Z"},"pay":null,"html_url":"https://alion.io/job/general-motors-general-assembly-process-engineer","json_url":"https://alion.io/job/general-motors-general-assembly-process-engineer.json","meta":{"generated_at":"2026-11-09T07:59:25Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":5813,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-10T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.1,"usd":0.01,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":1705},"rest":"https://alion.io/mcp/rest/get_company?id=1705"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fgeneral-motors-general-assembly-process-engineer"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":2,"usd":0.2},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fgeneral-motors-general-assembly-process-engineer"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.1,"usd":0.01},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fgeneral-motors-general-assembly-process-engineer"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/general-motors-general-assembly-process-engineer\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fgeneral-motors-general-assembly-process-engineer"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":3949127}},{"tool":"search_jobs","arguments":{"company":"gm.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":3949127},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. 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