{"id":1915966,"url":"https://alion.io/job/gerdau-process-engineer-melt-shop","title":"Process Engineer - Melt Shop","company":{"id":2124200,"name":"Gerdau","domain":"gerdau.com","url":"https://alion.io/company/gerdau-com","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"SuccessFactors","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"middle","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"explicit","locations":["Petersburg, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":105000,"max":121000,"currency":"USD","period":"year","gross":null,"usd_annual":121000},"salary_estimate":null,"experience_years_min":3,"visa_sponsorship":true,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-09-18T00:00:00Z","employer_posted_date":"2026-09-18","last_verified_at":"2026-10-12T19:59:10Z","board_verified":true,"closed_at":null,"days_open":24,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":24},"description":"At Gerdau, we empower our people to grow, thrive, and make a difference-together. With a culture built on trust and teamwork, we offer meaningful work, continuous development, and opportunities to shape your future. We invite you to come work with us, where your contributions are valued, your voice is heard, and your career is forged with purpose\nProcess Engineer - Melt Shop Operations\nLocated in Greater Richmond Region of south-central Virginia /Relocation Available within the U.S. /Salary: $105,000-$121,000 + Annual Bonus\nDriven by sustainability, Gerdau produces up to 96% of its North American steel from recycled scrap. We pair this environmental focus with financial strength, standing as a highly stable, dividend-paying company on the NYSE.\nYour Mission\nAs a key member of the operations team, you will partner with production leaders, maintenance teams, and plant management to improve safety, quality, productivity, reliability, and cost performance. You will serve as a change agent, helping implement best practices, standardization, and continuous improvement methodologies that support operational excellence.\nWhy Gerdau?\nYou will have the opportunity to drive meaningful improvements in a world-class manufacturing environment while building your career with a global leader with the lowest embodied carbon steel in the U.S. We value innovation, teamwork, safety, and continuous development, and we're looking for professionals who are passionate about making a lasting impact.\nKey Responsibilities:\nLead continuous improvement projects focused on Melt Shop operations and performance.\nAnalyze production and process data to identify trends, opportunities, and root causes of recurring issues.\nReduce process variation and improve operational reliability through data-driven problem solving.\nDevelop, implement, and maintain process standards, systems, and best practices.\nManage and support CAPEX projects from planning through execution.\nCollaborate with production, maintenance, and leadership teams to improve equipment, processes, and overall plant performance.\nFacilitate employee training on continuous improvement methodologies and problem-solving techniques.\nCoach and develop employees on Lean Manufacturing, Six Sigma, QIS, Failure Analysis, and other improvement tools.\nSupport annual business planning, goal development, and strategic improvement initiatives.\nProvide technical expertise and consulting to operations teams on process optimization and performance improvement.\nPromote and support a strong culture of safety, environmental compliance, and operational excellence.\nWe Offer:\nComprehensive Medical, Prescription, Dental, Vision Plans - Eligible upon 1st day of hire \nHealth & Dependent Care (Flexible Spending Account) \n100% Matching 401K up to 6% \nLife/Accidental Life Insurance/STD/LTD\nPaid Parental Leave \nHealth Advocate Services \nEmployee Assistance Program \nTuition Reimbursement Program \nCareer Path System and Training \nAn empowering and open culture with the opportunity to grow and create \nQualifications Required:\nBachelor's degree in Engineering, Business Administration, Materials Science, or a related field with 3-5 years of relevant experience, OR a High School Diploma/GED with 6-8 years of relevant experience. Experience in heavy industrial, or process manufacturing environments.Knowledge of standardization and production quality methods required.\nStrong knowledge of steelmaking and Melt Shop operations preferred.\nExperience in scrap processing, melting, casting, rolling, maintenance, finishing, or related manufacturing operations.\nProven success leading continuous improvement and process optimization initiatives.\nExperience managing or supporting CAPEX projects.\nKnowledge of Lean Manufacturing, Six Sigma, root cause analysis, and quality improvement methodologies.\nStrong communication, presentation, coaching, and leadership skills.\nAbility to influence change and collaborate effectively across all levels of the organization.\nApply today if you are ready to lead change, solve complex challenges, and help shape the future of steel manufacturing.\n#EngineeringJobs #ProcessEngineer #Manufacturing #ManufacturingJobs #IndustrialEngineering #ContinuousImprovement #LeanManufacturing #SixSigma #OperationsManagement #Steel #Casting\nGerdau believes in equal employment opportunity related to all employees and applicants for employment. It is the policy of Gerdau that there will be no discrimination against any employee or applicant for employment on the basis of race, religion, color, national origin, citizenship, marital status, sex, age, sexual orientation, genetic information, gender identity, veteran status, disability, or other legally protected status. All external applicants must be legally eligible to immediately work in the country of hire without current or future sponsorship. \nIf you are vision-impaired or have some other disability under the Americans with Disabilities Act / Accessible Canada Act or a similar law, and you wish to discuss potential accommodations related to applying for employment at Gerdau, please contact our Talent Acquisition Team at (866)-788-2798 or ","description_format":"text","description_chars":5193,"description_truncated":false,"requirements":{"experience_years_min":3,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"high_school","optional":false},"security_clearance":false,"languages":[]},"benefits":["401k plan","Life insurance","Parental leave"],"hiring_locations":[{"name":"United States","iso":"US","kind":"country"}],"hiring_excludes":[],"relocation_offered":true,"industries":["Metals & Metallurgy"],"lifecycle":[{"event":"open","at":"2026-10-05T16:11:44Z"}],"visa":[],"liveness":{"score":35,"band":"fade","label":"Fading","p_open":1,"p_active":0.64,"p_room":0.55,"age_days":24,"expected_fill_days":17,"reasons":["conf:4","velocity","win:tail","comp:brand"],"computed_at":"2026-10-12T06:55:09Z"},"pay":{"stated_usd_annual":121000,"is_top_pay":true},"html_url":"https://alion.io/job/gerdau-process-engineer-melt-shop","json_url":"https://alion.io/job/gerdau-process-engineer-melt-shop.json","meta":{"generated_at":"2026-10-12T23:46:37Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":39002,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-10-13T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":2124200},"rest":"https://alion.io/mcp/rest/get_company?id=2124200"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fgerdau-process-engineer-melt-shop"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fgerdau-process-engineer-melt-shop"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fgerdau-process-engineer-melt-shop"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/gerdau-process-engineer-melt-shop\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fgerdau-process-engineer-melt-shop"}]}