{"id":1669014,"url":"https://alion.io/job/gerdau-website-process-improvement-engineer-rolling-operations","title":"Process Improvement Engineer - Rolling Operations","company":{"id":2124200,"name":"Gerdau","domain":"gerdau.com","url":"https://alion.io/company/gerdau-com","size_band":"5000+","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"SuccessFactors","truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"middle","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"explicit","locations":["Petersburg, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":{"min":105000,"max":121000,"currency":"USD","period":"year","gross":null,"usd_annual":121000},"salary_estimate":null,"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-09-26T02:00:00Z","employer_posted_date":"2026-09-26","last_verified_at":"2026-10-06T22:33:43Z","board_verified":true,"closed_at":null,"days_open":10,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":10},"description":"Process Improvement Engineer - Rolling Operations\nLocated in Greater Richmond Region of south-central Virginia /Relocation Available within the U.S. /Salary: $105,000-$121,000 + Annual Bonus\nDriven by sustainability, Gerdau produces up to 96% of its North American steel from recycled scrap. We pair this environmental focus with financial strength, standing as a highly stable, dividend-paying company on the NYSE.\nYour Purpose\nYou will solve complex manufacturing problems, lead continuous improvement initiatives, manage capital projects, and work directly with operations teams to improve safety, quality, throughput, and reliability.\nWhat You'll Do\nLead continuous improvement initiatives focused on safety, quality, productivity, yield, and cost reduction.\nAnalyze operational and production data to identify trends and improvement opportunities.\nFacilitate root cause investigations and implement sustainable corrective actions.\nManage and support capital projects from concept through implementation.\nDevelop and maintain operating standards, work procedures, and training materials.\nPartner with operations, maintenance, and leadership teams to improve equipment and process performance.\nUtilize Lean Manufacturing, Six Sigma, and continuous improvement methodologies.\nSupport employee development through coaching and technical training.\nPromote a strong culture of safety and operational excellence.\nWhat We're Looking For\nBachelor's degree in Mechanical, Electrical, Industrial Engineering or related discipline OR HS/GED and 6-8 years of equivalent industrial experience.\n3+ years of engineering experience in manufacturing, metals, chemical, paper, mining, energy, automotive, or heavy industrial environments.\nExperience leading process improvement or operational excellence initiatives.\nKnowledge of Lean Manufacturing, Six Sigma, root cause analysis, SPC, or similar methodologies.\nExperience supporting capital projects preferred.\nCAD experience preferred.\nRolling mill or steel experience is a plus, not required.\nWhy Join Gerdau?\nDay-one medical, dental, and vision\n401(k) with 100% match up to 6%\nTuition reimbursement & paid parental leave\nCareer advancement opportunities\nSustainability-focused organization with long-term growth\n25 minutes from Richmond, VA\nAffordable housing and lower cost of living than the national average\nBuild a More Reliable Future with Gerdau!\nGerdau believes in equal employment opportunity related to all employees and applicants for employment. 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