{"id":4123445,"url":"https://alion.io/job/heidelberg-materials-control-room-supervisor-hroc","title":"Control Room Supervisor – HROC","company":{"id":4528690,"name":"Heidelberg Materials","domain":"heidelbergmaterials.eg","url":"https://alion.io/company/heidelberg-materials","size_band":"201-500","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":null,"truth_index":null},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":null,"employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Cairo, Egypt"],"countries":["EG"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":null,"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-11-10T00:00:00Z","employer_posted_date":null,"last_verified_at":"2026-11-10T00:00:00Z","board_verified":false,"closed_at":null,"days_open":4,"trust":{"level":"not_scored","repost_count":null,"flags":[],"days_open":4},"description":"Reporting to: Regional Manager HROC\nJob Purpose:\nThe Control Room Supervisor is responsible for overall coordination stability and performance of plant operations from the control room across all shifts. The role ensures that operators follow standardized practices respond effectively to process variations and consistently achieve production quality and energy targets. It also acts as the key link between operations maintenance automation and quality teams driving continuous improvement environmental sustainability and building a skilled operator travel to the plant sites supported will be required.\nRoles and Responsibilities:\nOverall Plant Operation Governance (end-to-end)\nOwn the control room operating rhythm (shift handovers priorities and stability of operations across raw mill kiln cooler cement mills and dispatch interface).\nEnsure consistent control philosophy across all operators (how setpoints are changed how alarms are handled how disturbances are stabilized).\nCoordinate plant-wide response during upsets (kiln instability mill trips abnormal emissions fuel interruptions) ensuring quick recovery and safe operation.\nValidate that Expert Systems are used correctly and consistently to maximize operational benefit\nStandardization of Control Practices (SOP ownership)\nDevelop maintain and enforce SOPs for:Setpoint change rules and authorization levels\nAlarm response procedures\nStart-up / shutdown / changeover sequences\nQuality deviation handling (e.g. LSF/SM/AM drift Blaine/BET changes residue shifts)\n\nIntroduce checklists for critical operations (kiln start-up mill restart cyclone blockage signs combustion issues etc.).\nAudit compliance to SOPs and correct deviations.\nProcess Optimization & Continuous Improvement (supervisory level)\nSet operating targets with production/maintenance/quality (throughput heat consumption power quality KPIs).\nDrive optimization initiatives using trend analysis and best practices:Reduce energy consumption (kWh/t cement kcal/kg clinker)\nImprove kiln stability (free lime control burning zone stability indicators)\nImprove mill performance (circulation load separator efficiency indicators)\nLead structured reviews of relevant losses (stoppages instabilities quality events) and implement corrective actions.\n\nQuality Assurance Coordination (with QC/Lab)\nEnsure operators run within quality tolerances and respond correctly to lab feedback.\nDefine escalation rules for quality deviations (who must be informed what adjustments are allowed when to hold product).\nCoordinate trials (new raw mix additive changes alternative fuels) to ensure controlled implementation and documentation\nAlarm Management & Abnormal Situation Management\nOwn alarm philosophy: reduce nuisance alarms set priorities and ensure alarms are actionable.\nReview alarm history and trends daily/weekly to:Identify recurring issues\nAssign actions to maintenance/operations\nImprove control loops and interlocks\n\nLead incident response for major deviations and ensure thorough post-incident review\nReporting & Operational Visibility (management interface)\nConsolidate daily reports into clear plant performance summaries.\nHighlight key issues risks and required actions to management\nCross-functional Coordination\nWork with maintenance and automation to resolve control/instrument issues.\nEnsure proper prioritization of breakdowns affecting stability\nSafety & Compliance\nEnsure safe control room practices and no unsafe overrides.\nSupport and enforce process safety and incident learnings\nJob Qualifications Requirements & Experience:\nEducation\nEngineering degree preferably chemical engineering\nMinimum 8-12 years previous experience with strong control room experience.\nGood understanding of cement process (crushers raw mill kiln cooler cement mill) \nHands-on familiarity with DCS/HMI PLC systems and expert systems \nAbility to read and interpret process trends alarms and performance data\nKnowledge of quality parameters and process impact \nUnderstanding of energy optimization and operational KPIs \nStrong coordination skills with maintenance and quality teams\nExperience managing or guiding teams (shift or senior operator level) \nStrong decision-making and problem-solving capability under pressure \nAbility to train coach and standardize operator practices\nClear communication and structured reporting \nHigh discipline accountability and safety mindset \nContinuous improvement and learning attitude\nWork Week: European\n\nRequired Experience:\nManager","description_format":"text","description_chars":4488,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":[],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":[],"lifecycle":[{"event":"open","at":"2026-11-12T00:52:55Z"}],"visa":[],"liveness":{"score":84,"band":"hot","label":"Hiring now","p_open":1,"p_active":0.845,"p_room":1,"age_days":4,"expected_fill_days":27,"reasons":["seen:4","win:early"],"computed_at":"2026-11-14T05:58:10Z"},"pay":null,"html_url":"https://alion.io/job/heidelberg-materials-control-room-supervisor-hroc","json_url":"https://alion.io/job/heidelberg-materials-control-room-supervisor-hroc.json","meta":{"generated_at":"2026-11-14T20:38:47Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":26064,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-15T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.1,"usd":0.01,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":4528690},"rest":"https://alion.io/mcp/rest/get_company?id=4528690"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fheidelberg-materials-control-room-supervisor-hroc"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"free","price":{"credits":0,"usd":0},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fheidelberg-materials-control-room-supervisor-hroc"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.1,"usd":0.01},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fheidelberg-materials-control-room-supervisor-hroc"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/heidelberg-materials-control-room-supervisor-hroc\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fheidelberg-materials-control-room-supervisor-hroc"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":4123445}},{"tool":"search_jobs","arguments":{"company":"heidelbergmaterials.eg","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":4123445},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); https://alion.io/mcp with an Alion account has everything. Docs: https://alion.io/developers"}}