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Confirmed on the employer's own hiring board on Oct 12, 2026. First seen by Alion on Jul 7, 2026. HELLA scores C on the Alion truth index.

Overview
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Headquartered in Lippstadt, Germany, HELLA (operating as part of the FORVIA group) is a leading global automotive supplier specializing in high-performance lighting systems and vehicle electronics. The company operates across three primary business segments: Lighting (advanced LED headlamps, interior ambient lighting, and signal lamps), Electronics (radar sensors, energy and battery management systems, and body electronics), and Lifecycle Solutions (independent aftermarket parts distribution and workshop diagnostic equipment). By supplying original equipment manufacturers (OEMs) and secondary automotive markets worldwide, it supports the transition toward automated driving, vehicle electrification, and digital mobility infrastructure.

Overall responsibilities and duties: o Develop and implement manufacturing technologies for complex lighting modules within a global network; conduct global planning, coordination, and approval of new and complex manufacturing technologies in alignment with the product development process. o Plan and specify complex work cycles, manufacturing sequences,

and production equipment, considering new and modified processes as well as market developments; develop, maintain and improve manufacturing procedures, documentation, tools, fixtures, equipment and production line on all products, and be responsible for planning, designing, developing, and maintaining manufacturing Work Instructions. o Provide end-to-end

technical support of product development with a focus on manufacturability, quality, cost efficiency, and lifecycle management from project acquisition to end of serial production, and support DFM (design for manufacturing)/DFA (design for assembly). o Participate in global and regional project teams and continuous improvement activities; act as a global

point of contact for technical manufacturing topics and actively contribute to the development and sharing of know-how worldwide. o Globally coordinate and implement process and production equipment changes including active management of improvement measures, and lead and implement data-driven improvements within the manufacturing operation for product

design, assembly processes, and supply chain management; initiate and/or approve all necessary changes in product design, tooling, methods, processes and any documentation that affects the manufacturability of an item or process, including Process Validation protocols. o Conduct FMEA-based risk assessments complying with customer requirements and implement

corresponding corrective actions; work closely with contract manufacturers and sub-tier suppliers to design, characterize and qualify high capability processes using PFMEA, process flows, control plans, process validations, and product acceptance criteria; identify the root cause of manufacturing process and product non-conformities and implement corrective

and preventative actions to avoid recurrence; review ECR’s and lead a cross-functional team to execute ECO’s into production. o Provide technical oversight for manufacturing production performance, including product yield and cycle time management and scrap rate control. o Plan production capacities, layouts, sampling, production ramp-up, audits, and

change management activities.

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