{"id":1581900,"url":"https://alion.io/job/howmet-manufacturing-engineer-cold-forming","title":"Cold Forming Manufacturing Engineer","company":{"id":2065140,"name":"Howmet Aerospace","domain":"howmet.com","url":"https://alion.io/company/howmet","size_band":"1001-5000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Oracle","truth_index":{"grade":"B","score":78,"open_postings":9,"ghost_share":0,"stale_share":0.667,"repost_share":0,"time_to_fill_p50_days":62,"computed_at":"2026-10-10T05:45:15Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"staff","employment_type":null,"work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Waco, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":89000,"max_usd":177000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":1114},"experience_years_min":10,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[],"status":"live","first_seen_at":"2026-05-01T16:28:46Z","employer_posted_date":"2026-10-06","last_verified_at":"2026-10-11T03:33:36Z","board_verified":true,"closed_at":null,"days_open":162,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":162},"description":"Job Summary\nThe Advanced Manufacturing Engineer (Machining & Cold Forming) is responsible for developing, optimizing, and supporting high-volume metal manufacturing processes across multiple manufacturing sites and supplier locations. This role focuses on CNC machining, cold forming, cold heading, rolling, extrusion, and secondary operations. The position requires up to 75% travel to support plant launches, process improvements, tooling validation, and supplier development.\nResponsibilities\nMachining & Cold Forming Process Engineering\nDevelop, optimize, and validate machining and cold forming processes for high-volume production.\nEstablish process windows using DOE, SPC, and capability studies (Cp/Cpk). \nAnalyze forming loads, material flow, tool wear, and machining performance to improve quality and throughput.\nSupport on-site troubleshooting of production issues at domestic and international manufacturing locations.\nTooling & Equipment\nSpecify, design, and qualify forming dies, punches, rolls, fixtures, and machining tooling.\nLead on-site die verifications/tests, machine acceptance, and production ramp-ups.\nWork directly with OEMs and tool shops to commission new equipment and debug tooling.\nDrive tool life improvement and maintenance strategies across multiple facilities.\nNew Product Introduction (NPI)\nSupport NPI activities across multiple plants, including feasibility reviews and process selection.\nLead pilot builds, PPAP/FAI, and production launches on-site.\nEnsure manufacturing readiness through standardized processes and documentation.\nQuality & Continuous Improvement\nLead root cause analysis and corrective actions for machining and forming defects.\nImplement Lean and Six Sigma methodologies to reduce scrap, variation, and downtime.\nStandardize best practices across sites through process documentation and training.\nMaterials & Supplier Development\nPartner with material suppliers on wire, bar, heat treatment, and coatings.\nConduct supplier process audits and capability assessments.\nSupport sourcing decisions and cost-reduction initiatives through technical expertise.\nCross-Functional Leadership\nProvide hands-on technical support to operations, maintenance, and quality teams.\nTrain operators and engineers during launches and process changes.\nAct as a technical liaison between plants, suppliers, and corporate engineering.\n Bachelor’s degree in manufacturing, mechanical, or industrial engineering (or similar disciplines). \n10+ years of experience in machining and/or cold forming environments.\nExperience with high-volume cold heading, progressive forming, or precision machining.\nStrong understanding of metal forming physics, machining fundamentals, and tooling. \nProven experience supporting production in multi-site or supplier-facing roles.\nWillingness and ability to travel 50%-75%, including extended on-site assignments.\nPreferred Qualifications\nKnowledge of steels, alloys, heat treatment, and surface coatings.\nExperience working with global suppliers or international manufacturing plants.\nSix Sigma Green Belt or equivalent.\nWork Environment & Travel\n50--75% travel required to manufacturing plants, tool shops, and supplier locations.\nHands-on, shop-floor-focused role with extended time on-site during launches and issue resolution.\nRemaining time split between home office and engineering documentation.","description_format":"text","description_chars":3366,"description_truncated":false,"requirements":{"experience_years_min":10,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":{"level":"bachelor","optional":false},"security_clearance":false,"languages":[]},"benefits":["Home office"],"hiring_locations":[],"hiring_excludes":[],"relocation_offered":false,"industries":["Cybersecurity","Manufacturing"],"lifecycle":[{"event":"open","at":"2026-10-01T13:28:14Z"}],"visa":[{"country":"US","licensed_sponsor":true,"evidence":"H-1B filings in 12 months: 2","filings_12m":2,"filings_prev_12m":1,"green_card_filings_12m":0,"median_offered_wage_usd":132500,"route":null,"cap_exempt":false,"checked_at":"2026-10-03T21:08:04+00:00","sources":["US Department of Labor: LCA disclosure data (H-1B, H-1B1, E-3)"],"filings_for_role_12m":0},{"country":"GB","licensed_sponsor":true,"evidence":"Licensed UK visa sponsor (Senior or Specialist Worker, Skilled Worker)","filings_12m":null,"filings_prev_12m":null,"green_card_filings_12m":null,"median_offered_wage_usd":null,"route":"Global Business Mobility: Senior or Specialist Worker; Skilled Worker","cap_exempt":false,"checked_at":"2026-10-10T06:21:00+00:00","sources":["UK Home Office: register of licensed sponsors (workers)"],"filings_for_role_12m":0}],"liveness":{"score":17,"band":"cold","label":"Long shot","p_open":1,"p_active":0.59,"p_room":0.28,"age_days":161,"expected_fill_days":62,"reasons":["conf:0","velocity","win:tail","crowd:brand"],"computed_at":"2026-10-10T05:45:15Z"},"pay":null,"html_url":"https://alion.io/job/howmet-manufacturing-engineer-cold-forming","json_url":"https://alion.io/job/howmet-manufacturing-engineer-cold-forming.json","meta":{"generated_at":"2026-10-11T05:02:59Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler","counted_by":"address","units_charged":1,"used_today":4444,"day_limit":5000,"remaining_today":556,"minute_limit":60,"resets_at":"2026-10-12T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":2065140},"rest":"https://alion.io/mcp/rest/get_company?id=2065140"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fhowmet-manufacturing-engineer-cold-forming"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fhowmet-manufacturing-engineer-cold-forming"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fhowmet-manufacturing-engineer-cold-forming"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/howmet-manufacturing-engineer-cold-forming\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fhowmet-manufacturing-engineer-cold-forming"}]}