{"id":1639197,"url":"https://alion.io/job/hsm-careers-process-engineer","title":"Process Engineer","company":{"id":3854309,"name":"HSM Careers","domain":"hsmcareers.com","url":"https://alion.io/company/hsm-careers","size_band":null,"is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"UltiPro","truth_index":{"grade":"B","score":75,"open_postings":3,"ghost_share":0,"stale_share":1,"repost_share":0,"time_to_fill_p50_days":35,"computed_at":"2026-10-20T05:45:00Z"}},"role":"Industrial Engineering","role_family":"Industrial Engineering","seniority":"middle","employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Fort Smith, United States"],"countries":["US"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":69000,"max_usd":126000,"period":"year","method":"role_seniority_country_remote_cell","sample_n":4013},"experience_years_min":3,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"AutoCAD","optional":false},{"name":"SolidWorks","optional":false}],"status":"live","first_seen_at":"2026-08-20T18:43:31Z","employer_posted_date":"2026-08-20","last_verified_at":"2026-10-20T07:00:56Z","board_verified":true,"closed_at":null,"days_open":60,"trust":{"level":"ok","repost_count":null,"flags":[],"days_open":60},"description":"About Us\nHSM Company History | HSM HEART Company Values | Who is HSM to our customers?\nFounded in 1944, HSM is a third generation, privately held company with a rich history of innovation and a commitment to our people. With 25 locations across the U.S. and corporate headquarters in Hickory, NC and Huntersville, NC, we specialize in manufacturing components for furniture, bedding, transportation, packaging, automotive, and healthcare industries. Our expertise also includes designing and building automated production machinery. HSM products from sofa springs to swimming pool noodles and bus seats, touch everyday life in countless ways.\nAt HSM, our success is built on our people. We foster a culture of teamwork, innovation, and shared success. If you’re looking for a meaningful place to grow and make an impact, we want to hear from you!\nWhat You Will Do\nAnalyze and optimize manufacturing processes to improve productivity, reduce waste, and lower costs\nApply Lean Manufacturing, Six Sigma, and time study methodologies to improve process performance\nDesign and implement process improvements, equipment changes, and manufacturing layouts\nDevelop and maintain process documentation, including SOPs, work instructions, process flow diagrams, and setup documentation\nSupport APQP, PPAP, PFMEA, Control Plans, process validation, and manufacturing readiness activities\nPartner with Production, Quality, Maintenance, Materials, and Engineering teams to solve production challenges and improve operations\nSupport new product launches, manufacturing feasibility reviews, and engineering change implementation\nMonitor KPIs including scrap, downtime, and rework while leading root cause analysis and corrective actions\nLead Kaizen events, cost reduction projects, and continuous improvement initiatives\nProvide technical training and process guidance to production teams while supporting a culture of safety and quality\nWhat You Bring\nBachelor's degree in Mechanical Engineering, Industrial Engineering, or a related engineering discipline preferred\n3-5 years of experience in manufacturing or process engineering\nStrong knowledge of Lean Manufacturing, Six Sigma, and structured problem-solving methodologies\nExperience with APQP, PPAP, PFMEA, Control Plans, SPC, and manufacturing process validation preferred\nProficiency with AutoCAD, SolidWorks, or similar CAD software\nExperience working with ERP systems, BOM management, and engineering change processes\nStrong analytical, communication, and project management skills\nKnowledge of ISO 9001, IATF 16949, or other quality management systems is highly desirable\nAbility to travel occasionally (up to 20%) for supplier visits, audits, or multi-site support\nWhy Join Us?\nHealth & Wellness: Affordable medical, dental, and vision insurance plans, including an innovative global healthcare option for qualified participants.\n\nRetire: 401(k) with company match, fully vested from day one.\n\nPaid Time Off: Competitive PTO: 3 Weeks of Vacation + company paid holidays.\n\nOn-Site Medical Clinics: Free for you and covered dependents.\n\nTeladoc: 24/7 access with no copay.\n\nProfessional Development: Tuition reimbursement, professional development assistance and career growth opportunities.\n\nDiscounts: Enjoy discounts with HSM partners, including Dollywood Parks & Resort, Verizon Wireless, and more.\n\nEEOC\nAt HSM, we believe that our diversity creates a productive workplace. 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