{"id":685778,"url":"https://alion.io/job/hypersonica-process-engineer-propulsion","title":"Process Engineer (Propulsion)","company":{"id":678356,"name":"Hypersonica","domain":"hypersonica.com","url":"https://alion.io/company/hypersonica","size_band":"501-1000","is_staffing_agency":false,"employer_type":"direct","is_intermediary":false,"listed_via":null,"ats_vendor":"Lever","truth_index":{"grade":"A","score":95,"open_postings":44,"ghost_share":0,"stale_share":0,"repost_share":0,"time_to_fill_p50_days":125,"computed_at":"2026-10-31T05:58:55Z"}},"role":"Aerospace","role_family":"Aerospace","seniority":null,"employment_type":"full_time","work_mode":"on_site","remote_scope":null,"remote_scope_basis":null,"remote_working_hours":null,"hiring_geo_confidence":"structured","locations":["Munich, Germany"],"countries":["DE"],"hiring_countries":[],"hiring_countries_total":0,"salary":null,"salary_estimate":{"min_usd":69000,"max_usd":143000,"period":"year","method":"role_country_seniority_unknown","sample_n":15},"experience_years_min":null,"visa_sponsorship":false,"relocation_package":false,"has_equity":false,"technologies":[{"name":"FMEA","optional":false}],"status":"live","first_seen_at":"2026-05-26T08:40:05Z","employer_posted_date":"2026-05-26","last_verified_at":"2026-10-31T13:18:53Z","board_verified":true,"closed_at":null,"days_open":158,"trust":{"level":"ok","repost_count":0,"flags":[],"days_open":157},"description":"What you'll do\nDefine the end-to-end manufacturing pathway for the rocket motor, from reception of hardware through to delivery of the completed motor, owning the process from first principles.\nPlan the optimal sequence and layout of operations to minimise component waiting time and keep material flowing efficiently through the site.\nDefine how the manufacturing process remains compliant with safety legislation, establishing this early so it shapes the process rather than constraining it after the fact.\nApply Process Failure Mode and Effect Analysis (PFMEA), Control Plans, and Production Part Approval Process (PPAP) to build robust, repeatable manufacturing processes.\nOwn compliance to COSHH, ITAR, and COMAH within the manufacturing process design, working closely with safety, quality, and engineering teams.\nWork hands-on across the shop floor, from early process trials through full-rate production, supporting build, troubleshooting, and continuous improvement.\nPartner closely with propulsion, quality, and safety teams to ensure manufacturing processes are safe, compliant, and ready to scale.\nUse production feedback to continuously refine processes, eliminate bottlenecks, and reduce risk.\nWho you are\nA manufacturing engineer with experience in high volume manufacturing of explosive materials.\nExperienced in Manufacturing Engineering within an ISO 9001 environment.\nSkilled in PFMEA, Control Plan, and PPAP, and comfortable applying them to define new processes from scratch.\nExperienced defining processes in compliance with COSHH, ITAR, and COMAH legislation.\nSomeone who understands how process design decisions show up in safety, throughput, and compliance, and designs accordingly.\nAble to balance engineering rigour with startup speed, making sound decisions with incomplete data.\nMotivated by building core capability from the ground up in a small team where your processes directly affect production success.\nEnergised by responsibility, ownership, and seeing your work move from concept to full-rate production.\nSecurity and Elibigility Requirement\nDue to the nature of the work with the UK MOD, applicants must be a British Citizen (or Dual UK national with British citizenship) and eligible for UK Security Clearance (SC) and, where required, Developed Vetting (DV)\nWhat we offer\nA mission driven environment with the opportunity to work on one of Europe's most consequential defence challenges, with direct impact on sovereign capability and security.\nDaily collaboration with top experts across engineering, operations, and defence, with real opportunity to learn from the best, contribute, and grow.\nHigh ownership and autonomy; no time tracking, no micromanagement, just clear objectives and accountability for outcomes.\nA fast paced environment where good ideas are implemented quickly, and feedback from production drives real decisions.\nA culture that values clarity, integrity, and excellence, and supports people who take initiative and push boundaries responsibly.\nCompetitive compensation and real share options aligned to responsibility and impact, not tenure or hierarchy.","description_format":"text","description_chars":3117,"description_truncated":false,"requirements":{"experience_years_min":null,"management_years_min":null,"team_size_min":null,"manages_managers":false,"education":null,"security_clearance":false,"languages":[]},"benefits":["Stock options"],"hiring_locations":[{"name":"United States","iso":"US","kind":"country"}],"hiring_excludes":[],"relocation_offered":false,"industries":["Space & Aerospace","Missiles"],"lifecycle":[{"event":"open","at":"2026-09-11T00:14:24Z"}],"visa":[],"liveness":{"score":26,"band":"fade","label":"Fading","p_open":1,"p_active":0.593,"p_room":0.44,"age_days":157,"expected_fill_days":125,"reasons":["conf:0","velocity","win:tail","crowd:"],"computed_at":"2026-10-31T05:58:55Z"},"pay":null,"html_url":"https://alion.io/job/hypersonica-process-engineer-propulsion","json_url":"https://alion.io/job/hypersonica-process-engineer-propulsion.json","meta":{"generated_at":"2026-10-31T13:41:14Z","cache_seconds":300,"methodology":"https://alion.io/methodology","terms":"https://alion.io/terms","contact":"https://alion.io/contact","api":"https://alion.io/developers","about":"Alion is a live layer of people, companies and AI agents: who they are, whether they are real and active right now, what they do and how to work with them, readable by people and by agents and paid per call.","catalog":"https://alion.io/catalog.json","usage":{"tier":"crawler_verified","counted_by":"address","units_charged":1,"used_today":21242,"day_limit":null,"remaining_today":null,"minute_limit":300,"resets_at":"2026-11-01T00:00:00Z"}},"offers":[{"id":"company.slices","title":"One company in depth, by slice","status":"live","price":{"credits":0.02,"usd":0.002,"plus_per_slice":{"credits":0.05,"usd":0.005}},"unit":"per company, plus each slice with data","note":"the employer in depth","call":{"mcp_tool":"get_company","arguments":{"id":678356},"rest":"https://alion.io/mcp/rest/get_company?id=678356"},"human":"https://alion.io/catalog?offer=company.slices&for=job%2Fhypersonica-process-engineer-propulsion"},{"id":"market.stats","title":"A market slice: pay, demand and time to fill","status":"live","price":{"credits":1,"usd":0.1},"unit":"per slice","note":"pay, demand and time to fill for this role and place","call":{"mcp_tool":"market_stats"},"human":"https://alion.io/catalog?offer=market.stats&for=job%2Fhypersonica-process-engineer-propulsion"},{"id":"job.search","title":"Open jobs by role, technology, place, pay and visa","status":"live","price":{"credits":0.02,"usd":0.002},"unit":"per posting in a list","note":"similar open postings","call":{"mcp_tool":"search_jobs"},"human":"https://alion.io/catalog?offer=job.search&for=job%2Fhypersonica-process-engineer-propulsion"},{"id":"company.verify","title":"Is this company real and active right now","status":"pilot","price":null,"unit":"per company","request":{"url":"https://alion.io/catalog/request","method":"POST","body":"{\"offer\": \"company.verify\", \"for\": \"job/hypersonica-process-engineer-propulsion\", \"note\": \"what you need it for\"}"},"human":"https://alion.io/catalog?offer=company.verify&for=job%2Fhypersonica-process-engineer-propulsion"}],"agent":{"mcp":"https://alion.io/mcp/jobs","mcp_open":"https://alion.io/mcp/open","next":[{"tool":"get_job","arguments":{"id":685778}},{"tool":"search_jobs","arguments":{"company":"hypersonica.com","detail":"compact"}},{"tool":"match_people","arguments":{"job_id":685778},"note":"people open to offers who fit this vacancy"}],"note":"The same data through MCP tools: https://alion.io/mcp/open needs no sign-in (compact searches, postings, people); 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